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This ensures product quality from filling to the end consumer.",{"id":1190,"documentId":1191,"name":1192,"alternativeText":1193,"caption":16,"width":735,"height":735,"formats":85,"hash":1194,"ext":1135,"mime":1136,"size":1195,"url":1196,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1197,"updatedAt":1198,"publishedAt":1199},829,"vksobrt8cewdrvihxseu91vg","Schutzschild_Icon.svg","Schutzschild_Icon","Schutzschild_Icon_fe743f7f8f",0.48,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Schutzschild_Icon_fe743f7f8f.svg","2024-01-31T17:17:05.000Z","2025-10-02T15:40:03.000Z","2026-01-08T22:03:29.408Z",{"id":1201,"title":1202,"text":1203,"icon":1204},6167,"High hygiene standards","Thermoformed packaging made of plastic is particularly easy to clean and therefore meets high hygiene requirements.",{"id":14,"documentId":1205,"name":1206,"alternativeText":1207,"caption":16,"width":735,"height":735,"formats":1208,"hash":1209,"ext":1135,"mime":1136,"size":1210,"url":1211,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1212,"updatedAt":1213,"publishedAt":1214},"eazkcjujfe7bw5zrf9tu122g","Haken_gruen_Icon.svg","Haken_Icon",{},"d_check_0fdffaf47c",0.27,"https://fsn1.your-objectstorage.com/formary-de-production-cms/d_check_0fdffaf47c.svg","2021-05-31T14:37:15.000Z","2026-03-25T15:25:26.075Z","2026-01-08T22:01:44.952Z",{"id":1216,"background":1217,"border":85},2573,"primary",{"__component":560,"id":1219,"title":1220,"industry_materials":1221},354,"Suitable materials for plastic cosmetic packaging",[1222,1306,1386,1466],{"id":1223,"usecases":1224,"material":1225},1659,"Blister packaging, clamshells, inlays for retail packaging, shelf trays, POS blisters, retail packaging, inlays for folding cartons",{"id":1226,"documentId":1227,"createdAt":1228,"updatedAt":1229,"publishedAt":85,"locale":10,"slug":1230,"seo":1231,"content":1235,"image":1268,"localizations":1301},52,"d2cc467up0bcmdyt4jasc12j","2026-01-13T15:52:05.008Z","2026-04-07T16:11:31.381Z","pet-a-plastic",{"id":1232,"open_graph_title":1233,"open_graph_description":1234,"title":1233,"description":1234},2163,"PET Plastic | Polyethylene Terephthalate (PET-A)","Polyethylene terephthalate (PET-A): ✓ PET plastic properties ✓ PET plastic applications ✓ PET plastic advantages and disadvantages → Learn more now.",[1236,1243,1253,1256,1259,1262,1266],{"__component":169,"id":1237,"title":1238,"meta":1239,"description":1240,"image_position":1241,"background":1242,"size":174,"alignment":175,"display_thumbnail":176},467," PET-A Plastic Thermoforming","PET-A","Thermoformed Parts from PET-A Plastic | Properties of PET-A Plastic | Thermoforming with PET-A Plastic","overlay","grey",{"__component":1244,"id":735,"introduction":1245,"price":1246,"usecase":1247,"strengths":1248,"weaknesses":1249,"processing":1250,"characteristics":1251,"short_description":1252},"material-page-template.facts","PET-A stands for amorphous Polyethylene Terephthalate. Commonly referred to as PET, PET-A is mainly known as the material for PET bottles. PET is a cost-effective standard plastic in thermoforming, primarily used in the packaging and food sectors. PET-A boasts the highest recycling rate of all polymers, and due to the growing emphasis on sustainability, it has gained significant popularity in recent years.","low","Colloquially referred to simply as PET, A-PET is best known as the material used to make PET bottles. PET is a cost-effective standard plastic that is primarily used in packaging and the food industry. PET has the highest recycling rate of all polymers.","Very high transparency\nHigh thermal conductivity\nResistant to oils, salts, and diluted acids\nGood sealability (blister packaging)\nSmall minimum order quantities\nCost-effective\nExcellent recyclability","Poor stretchability: limited product height\nLow temperature resistance\nInferior surface quality compared to PET-G\nVolatile prices","In practice, the thermoformability of PET-A often depends on the quality of the raw material, with a broad range of qualities encountered. Poor-quality material may result in hard-to-prevent streaks or deformations in the blister during processing. Surface treatment of the thermoforming tool, such as sandblasting the aluminum, can help mitigate this. PET-A requires precisely calibrated processing temperatures, making it more complex to handle than alternatives like PVC. PET-A thermoformed parts can develop stress cracks (known as \"white break\") when the processing temperature is off by just 1-2°C. This white break is an optical defect that resembles chalk marks on the surface. Although PET-A is suitable for many thermoforming applications, it can show weaknesses when stretched too much. For parts taller than 100mm or with very complicated geometries, it is recommended to switch to PVC or PS as alternative materials.","Excellent transparency, easy to process","Cost-effective, highly transparent, consumer and food packaging",{"__component":705,"id":1254,"title":1255,"introduction":85},1135,"More Information about Materials",{"__component":569,"id":1257,"title":1258,"variant":550,"first_accordion_open":176},483,"Frequently asked questions about PET-A plastic",{"__component":1260,"id":63,"title":1261,"variant":546},"page-template.blog-teaser","Further Information That Might Interest You",{"__component":577,"id":1263,"title":1264,"link":85,"cta_label":581,"cta_note":1265},372,"Thermoformed Parts Made Easy. With formary. ","Get your non-binding offer today.",{"__component":584,"id":1267,"title":586},413,{"id":1269,"documentId":1270,"name":1271,"alternativeText":1272,"caption":16,"width":1273,"height":1273,"formats":1274,"hash":1295,"ext":473,"mime":476,"size":1296,"url":1297,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1298,"updatedAt":1299,"publishedAt":1300},355,"t0hjri5j8mnh4z2beoqtftg3","PET-A Kunststoff","PET-A Kunststoff_Thermoplastische Kunststoffe",802,{"md":1275,"sm":1280,"default":1285,"thumbnail":1290},{"ext":473,"url":1276,"hash":1277,"mime":476,"name":1278,"path":85,"size":1279,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0058_bit_003_50556_inlay_close_50bd443f47.jpg","md_0058_bit_003_50556_inlay_close_50bd443f47","md_0058_bit_003_50556_inlay_-close.jpg",33.74,{"ext":473,"url":1281,"hash":1282,"mime":476,"name":1283,"path":85,"size":1284,"width":143,"height":143},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0058_bit_003_50556_inlay_close_50bd443f47.jpg","sm_0058_bit_003_50556_inlay_close_50bd443f47","sm_0058_bit_003_50556_inlay_-close.jpg",25.01,{"ext":473,"url":1286,"hash":1287,"mime":476,"name":1288,"path":85,"size":1289,"width":282,"height":282},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0058_bit_003_50556_inlay_close_50bd443f47.jpg","default_0058_bit_003_50556_inlay_close_50bd443f47","default_0058_bit_003_50556_inlay_-close.jpg",15.22,{"ext":473,"url":1291,"hash":1292,"mime":476,"name":1293,"path":85,"size":1294,"width":152,"height":152},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0058_bit_003_50556_inlay_close_50bd443f47.jpg","thumbnail_0058_bit_003_50556_inlay_close_50bd443f47","thumbnail_0058_bit_003_50556_inlay_-close.jpg",2.67,"0058_bit_003_50556_inlay_close_50bd443f47",36.6,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0058_bit_003_50556_inlay_close_50bd443f47.jpg","2021-10-21T16:29:18.000Z","2024-12-02T17:21:06.000Z","2026-01-08T22:02:25.744Z",[1302],{"id":14,"documentId":1227,"createdAt":1303,"updatedAt":1304,"publishedAt":85,"locale":128,"slug":1305},"2026-01-08T23:03:54.476Z","2026-02-24T09:25:22.162Z","pet-a",{"id":1307,"usecases":1308,"material":1309},1660,"Blister packaging, presentation packaging, highly transparent product packaging, thermoformed sleeves, outer covers",{"id":1310,"documentId":1311,"createdAt":1312,"updatedAt":1313,"publishedAt":85,"locale":10,"slug":1314,"seo":1315,"content":1319,"image":1346,"localizations":1381},59,"w6o7hgq0mnfn9lipxjvtwopv","2026-01-13T15:52:07.332Z","2026-04-07T16:12:02.191Z","pet-g-plastic",{"id":1316,"open_graph_title":1317,"open_graph_description":1318,"title":1317,"description":1318},2164,"Polyethylene terephthalate | PET-G plastic","Polyethylene terephthalate (PET-G): ✓ Polyethylene terephthalate properties and uses ✓ PET-G thermoforming ✓ PET-G plastic applications.",[1320,1325,1335,1337,1340,1342,1344],{"__component":169,"id":1321,"title":1322,"meta":1323,"description":1324,"image_position":1241,"background":1242,"size":174,"alignment":175,"display_thumbnail":176},468,"PET-G Plastic Thermoforming","PET-G","Thermoformed parts made of PET-G plastic | Properties of PET-G plastic | Thermoforming with PET-G plastic",{"__component":1244,"id":1326,"introduction":1327,"price":1328,"usecase":1329,"strengths":1330,"weaknesses":1331,"processing":1332,"characteristics":1333,"short_description":1334},49,"PET-G stands for Polyethylene Terephthalate Glycol and is a modified PET plastic known for its exceptional formability and transparency during thermoforming. Due to these properties, PET-G is often used for visible components and high-gloss blister packaging. However, its lack of UV resistance prevents its use in outdoor applications.","medium","PET-G is a modified PET that stands out due to its very high dimensional accuracy and transparency and is therefore often used for visible parts. Only its lack of UV resistance prevents it from being used outdoors.","Maximum transparency\nGood stretchability\nVery sharp contours possible\nResistant to: oils, salts, acids\nMore cost-effective than ABS, PC, PMMA for visible parts","No UV resistance\nVery low impact strength\nHighly brittle\nHigh density (heavy weight)\nFluctuating market availability\nLong procurement time","The \"G\" in PET-G stands for glycol, which is added during polymerization to prevent crystallization under heat. This ensures that when PET-G film is heated in a thermoforming machine, it remains crystal clear even at high forming temperatures. This makes PET-G a plastic with maximum transparency, ideal for visible parts. Compared to PET-A, PET-G has better low-temperature performance. Glycol also enhances its thermoforming properties, making PET-G a preferred choice when ABS is insufficient. It enables highly detailed contours and sharp edges in thermoformed parts.","Very high transparency, high mold sharpness even with difficult contours.","Modified PET-A, very high mold sharpness and transparency",{"__component":705,"id":1336,"title":1255,"introduction":85},1142,{"__component":569,"id":1338,"title":1339,"variant":550,"first_accordion_open":176},484,"Frequently asked questions about PET-G plastic",{"__component":1260,"id":1341,"title":1261,"variant":546},287,{"__component":577,"id":1343,"title":1264,"link":85,"cta_label":581,"cta_note":1265},373,{"__component":584,"id":1345,"title":586},414,{"id":1347,"documentId":1348,"name":1349,"alternativeText":1350,"caption":16,"width":295,"height":348,"formats":1351,"hash":1375,"ext":473,"mime":476,"size":1376,"url":1377,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1378,"updatedAt":1379,"publishedAt":1380},356,"tc830jbuaeg1illcd2rgtydd","PET-G Kunststoff","PET-G Kunststoff_Thermoplastische Kunststoffe",{"md":1352,"sm":1358,"default":1364,"thumbnail":1370},{"ext":473,"url":1353,"hash":1354,"mime":476,"name":1355,"path":85,"size":1356,"width":1357,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","md_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","md_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",52.58,767,{"ext":473,"url":1359,"hash":1360,"mime":476,"name":1361,"path":85,"size":1362,"width":1363,"height":143},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","sm_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","sm_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",39.25,639,{"ext":473,"url":1365,"hash":1366,"mime":476,"name":1367,"path":85,"size":1368,"width":1369,"height":282},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","default_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","default_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",24.9,479,{"ext":473,"url":1371,"hash":1372,"mime":476,"name":1373,"path":85,"size":1374,"width":152,"height":152},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","thumbnail_bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c","thumbnail_bit_002_formary_prod_gall_automat00027 (1)-close.jpg",4.47,"bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c",67.97,"https://fsn1.your-objectstorage.com/formary-de-production-cms/bit_002_formary_prod_gall_automat00027_1_close_dd28f16d3c.jpg","2021-10-21T16:29:52.000Z","2024-12-02T17:23:53.000Z","2026-01-08T22:02:25.852Z",[1382],{"id":44,"documentId":1311,"createdAt":1383,"updatedAt":1384,"publishedAt":85,"locale":128,"slug":1385},"2026-01-08T23:03:56.364Z","2026-02-24T09:27:58.259Z","pet-g",{"id":1387,"usecases":1388,"material":1389},1661,"Transport trays, blister inserts for cartons, packaging inserts, trays for cosmetic products, counter display inserts",{"id":1390,"documentId":1391,"createdAt":1392,"updatedAt":1393,"publishedAt":85,"locale":10,"slug":1394,"seo":1395,"content":1399,"image":1424,"localizations":1461},56,"qp7dnjs9facpocj95stmjnix","2026-01-13T15:52:06.306Z","2026-04-07T16:31:30.026Z","ps-plastic",{"id":1396,"open_graph_title":1397,"open_graph_description":1398,"title":1397,"description":1398},2166,"Polystyrene | Everything about PS plastic ","Polystyrene (PS): ✓ What is PS plastic? ✓ PS plastic uses ✓ PS plastic properties ✓ PS plastic advantages ➡️ Learn more now!",[1400,1405,1414,1416,1419,1420,1422],{"__component":169,"id":1401,"title":1402,"meta":1403,"description":1404,"image_position":1241,"background":1242,"size":174,"alignment":175,"display_thumbnail":176},470,"PS Plastic Thermoforming","PS","Thermoformed parts made of PS plastic | Properties of PS plastic | Thermoforming with PS plastic",{"__component":1244,"id":1406,"introduction":1407,"price":1328,"usecase":1408,"strengths":1409,"weaknesses":1410,"processing":1411,"characteristics":1412,"short_description":1413},51,"Polystyrene (PS) is considered the standard reference plastic in plastic thermoforming and is universally applicable. Many thermoforming projects begin with PS plastic. When polystyrene is mentioned in thermoforming, it always refers to the high-impact modified type, PS-HI (high impact). PS plastic has a medium temperature range of up to 80°C. Its medium hardness and strength make it a cost-effective choice for thermoformed packaging and transport applications with low mechanical requirements.","Polystyrene is considered the standard reference plastic and can be used universally. Its medium hardness and strength mean that PS is often used for packaging and transport applications with low mechanical requirements and low-cost manufacturing options.","High rigidity\nHigh hardness\nChemical resistance\nComponent assembly: Excellent adhesion properties\nAvailable features: Flocked, metallized, electrically conductive\nCan be substituted with PET(-G) or ABS using the same tooling\nLow minimum order quantities","Poor mechanical properties\nLow stability\nBrittle and prone to breaking under stress\nHighly volatile pricing at times","PS plastic is the reference material for plastic thermoforming due to its excellent thermoforming properties. PS plastic films or sheets require short heating and cooling cycles in the thermoforming machine, allowing for high processing speed. Since PS has similar shrinkage properties to PET-G, PET, and ABS plastics, these materials can often be processed using tooling designed for PS plastic.\n\nFor this reason, PS plastic can be considered a \"bottom-up\" plastic, from which one can switch to a thermoplastic with enhanced mechanical properties and stability (e.g., ABS plastic) when needed. When post-processing or assembling PS blister packs, the material stands out for its excellent adhesion properties. The procurement price of thermoformable PS is highly dependent on the price of its precursor, styrene. In summer, seasonal price peaks may occur due to its use in the construction industry.","All-rounder, good entry-level plastic for simple trays, high surface gloss, chemical resistant.","Universally applicable, medium hardness and strength, relatively inexpensive",{"__component":705,"id":1415,"title":1255,"introduction":85},1139,{"__component":569,"id":1417,"title":1418,"variant":550,"first_accordion_open":176},486,"Häufige Fragen zu PS Kunststoff",{"__component":1260,"id":98,"title":1261,"variant":546},{"__component":577,"id":1421,"title":1264,"link":85,"cta_label":581,"cta_note":1265},375,{"__component":584,"id":1423,"title":586},416,{"id":1425,"documentId":1426,"name":1427,"alternativeText":1428,"caption":16,"width":1429,"height":1429,"formats":1430,"hash":1455,"ext":473,"mime":476,"size":1456,"url":1457,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1458,"updatedAt":1459,"publishedAt":1460},358,"dvfi3jt1synsrjrb0ufr8flo","Polystyrol (PS) Kunststoff","Polystyrol (PS) Kunststoff_Thermoplastische Kunststoffe",1107,{"lg":1431,"md":1436,"sm":1441,"default":1445,"thumbnail":1450},{"ext":473,"url":1432,"hash":1433,"mime":476,"name":1434,"path":85,"size":1435,"width":217,"height":217},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0081_bit_003_51081_transport_close_05fda6c132.jpg","lg_0081_bit_003_51081_transport_close_05fda6c132","lg_0081_bit_003_51081_transport_-close.jpg",110.43,{"ext":473,"url":1437,"hash":1438,"mime":476,"name":1439,"path":85,"size":1440,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0081_bit_003_51081_transport_close_05fda6c132.jpg","md_0081_bit_003_51081_transport_close_05fda6c132","md_0081_bit_003_51081_transport_-close.jpg",56.02,{"ext":473,"url":1442,"hash":1443,"mime":476,"name":1444,"path":85,"size":1099,"width":143,"height":143},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0081_bit_003_51081_transport_close_05fda6c132.jpg","sm_0081_bit_003_51081_transport_close_05fda6c132","sm_0081_bit_003_51081_transport_-close.jpg",{"ext":473,"url":1446,"hash":1447,"mime":476,"name":1448,"path":85,"size":1449,"width":282,"height":282},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0081_bit_003_51081_transport_close_05fda6c132.jpg","default_0081_bit_003_51081_transport_close_05fda6c132","default_0081_bit_003_51081_transport_-close.jpg",18.96,{"ext":473,"url":1451,"hash":1452,"mime":476,"name":1453,"path":85,"size":1454,"width":152,"height":152},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0081_bit_003_51081_transport_close_05fda6c132.jpg","thumbnail_0081_bit_003_51081_transport_close_05fda6c132","thumbnail_0081_bit_003_51081_transport_-close.jpg",3.87,"0081_bit_003_51081_transport_close_05fda6c132",135.67,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0081_bit_003_51081_transport_close_05fda6c132.jpg","2021-10-21T16:30:59.000Z","2024-12-02T17:37:38.000Z","2026-01-08T22:02:26.097Z",[1462],{"id":727,"documentId":1391,"createdAt":1463,"updatedAt":1464,"publishedAt":85,"locale":128,"slug":1465},"2026-01-08T23:04:00.014Z","2026-02-24T09:32:21.526Z","ps",{"id":1467,"usecases":1468,"material":1469},1662,"Reusable trays, transport containers, transport and presentation boxes, trays for production, bottles",{"id":1470,"documentId":1471,"createdAt":1472,"updatedAt":1473,"publishedAt":85,"locale":10,"slug":1474,"seo":1475,"content":1479,"image":1506,"localizations":1539},55,"q84g5stbs4rk6972gnxfwy0l","2026-01-13T15:52:05.944Z","2026-04-24T16:09:33.481Z","abs-plastic",{"id":1476,"open_graph_title":1477,"open_graph_description":1478,"title":1477,"description":1478},2161,"ABS plastic | Acrylonitrile butadiene styrene copolymer","ABS plastic: ✓ What is ABS plastic? ✓ Properties of ABS plastic ✓ ABS plastic thermoforming ✓ ABS plastic applications.\n",[1480,1485,1494,1496,1499,1501,1504],{"__component":169,"id":1481,"title":1482,"meta":1483,"description":1484,"image_position":1241,"background":1242,"size":174,"alignment":175,"display_thumbnail":176},465,"ABS Plastic Thermoforming","ABS","Thermoforming Applications with ABS Plastic | Properties of ABS Plastic | Thermoforming with ABS",{"__component":1244,"id":727,"introduction":1486,"price":1487,"usecase":1488,"strengths":1489,"weaknesses":1490,"processing":1491,"characteristics":1492,"short_description":1493},"ABS serves as an entry point into the world of engineering plastics. It is considered an all-around performer in thermoforming, offering enhanced mechanical and thermal properties compared to PS plastic. Thermoformable ABS plastic is noted for its excellent impact strength, stiffness, and tensile strength, alongside high hardness. The abbreviation ABS stands for Acrylonitrile-Butadiene-Styrene copolymers.","high","ABS is the universal entry-level plastic for applications involving technical thermoplastics. ABS is considered an all-rounder and, compared to PS, has optimized mechanical and thermal properties. ABS has very good impact strength, rigidity, and tensile strength, while also being very hard.","Good impact resistance\nGood scratch resistance\nHigh temperature resistance\nAntistatic (without additives)\nResistant to: oils, organic chemicals, organic acids\nAdditives: flame retardants, stiffness, cold resistance\nIdeal for coating, painting, metal plating","Poor tensile strength\nNot suitable for use with solvents\nNo \"clear view\" (natural beige color)\nPoor storage stability due to hygroscopic nature","ABS is known for its ease of processing due to good flow characteristics. Because of the butadiene in ABS, which creates a strong bonding structure, it is highly suitable for coating, painting, printing, and metal plating. This includes producing ABS parts with a chrome-plated finish. Adding special additives to ABS to achieve specific part properties might affect its thermoformability, such as TPU for delicate components or flame retardants for fire resistance in blister packaging. ABS thermoformed parts can be readily glued and welded thanks to their high heat resistance. When storing ABS raw materials, remember it's hygroscopic, meaning it absorbs moisture over time, which can deteriorate quality and processability. Consequently, ABS is generally not stockpiled but sourced on-demand to meet customer needs. You should factor in lead times when procuring ABS thermoformed parts.","Technical entry-level plastic, scratch-resistant and impact-resistant, antistatic, high temperature resistance","All-rounder, good mechanical and thermal properties",{"__component":705,"id":1495,"title":1255,"introduction":85},1133,{"__component":569,"id":1497,"title":1498,"variant":550,"first_accordion_open":176},481,"Frequently asked questions about ABS plastic",{"__component":1260,"id":53,"title":1500,"variant":546},"Further Information That Might Interest You ",{"__component":577,"id":1502,"title":1264,"link":85,"cta_label":581,"cta_note":1503},370,"Get your no-obligation quote today.",{"__component":584,"id":1505,"title":586},411,{"id":1507,"documentId":1508,"name":1509,"alternativeText":1510,"caption":16,"width":1511,"height":1511,"formats":1512,"hash":1533,"ext":473,"mime":476,"size":1534,"url":1535,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1536,"updatedAt":1537,"publishedAt":1538},361,"qsxm7b1i15dlh2r8wr9xhvk7","0121_bit_003_51061_transport_-close.jpg","ABS Kunststoff_Tiefziehbare Thermoplaste",955,{"md":1513,"sm":1518,"default":1523,"thumbnail":1528},{"ext":473,"url":1514,"hash":1515,"mime":476,"name":1516,"path":85,"size":1517,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0121_bit_003_51061_transport_close_f4497082f0.jpg","md_0121_bit_003_51061_transport_close_f4497082f0","md_0121_bit_003_51061_transport_-close.jpg",91.39,{"ext":473,"url":1519,"hash":1520,"mime":476,"name":1521,"path":85,"size":1522,"width":143,"height":143},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0121_bit_003_51061_transport_close_f4497082f0.jpg","sm_0121_bit_003_51061_transport_close_f4497082f0","sm_0121_bit_003_51061_transport_-close.jpg",69.83,{"ext":473,"url":1524,"hash":1525,"mime":476,"name":1526,"path":85,"size":1527,"width":282,"height":282},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0121_bit_003_51061_transport_close_f4497082f0.jpg","default_0121_bit_003_51061_transport_close_f4497082f0","default_0121_bit_003_51061_transport_-close.jpg",46.57,{"ext":473,"url":1529,"hash":1530,"mime":476,"name":1531,"path":85,"size":1532,"width":152,"height":152},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0121_bit_003_51061_transport_close_f4497082f0.jpg","thumbnail_0121_bit_003_51061_transport_close_f4497082f0","thumbnail_0121_bit_003_51061_transport_-close.jpg",8.09,"0121_bit_003_51061_transport_close_f4497082f0",126,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0121_bit_003_51061_transport_close_f4497082f0.jpg","2021-10-21T16:35:34.000Z","2023-09-28T12:40:39.000Z","2026-01-08T22:02:26.505Z",[1540],{"id":458,"documentId":1471,"createdAt":1541,"updatedAt":1542,"publishedAt":85,"locale":128,"slug":1543},"2026-01-08T23:03:50.985Z","2026-04-24T16:06:01.051Z","abs",{"__component":553,"id":1017,"title":1545,"list_items":1546},"Application areas of thermoformed plastic packaging in cosmetics",[1547,1559],{"id":1467,"title":1548,"text":1549,"sidebar_information":16,"image":1550,"buttons":1553},"Inlay packaging","\u003Cp>Plastic inlays ensure precise positioning and secure holding of delicate beauty products within a folding carton or gift packaging.\u003C/p>\u003Cp>They are individually adapted to the shape, size and function of the respective product and are often used in cosmetic sets or reusable packaging systems.\u003C/p>",{"id":139,"documentId":140,"name":141,"alternativeText":142,"caption":85,"width":143,"height":143,"formats":1551,"hash":154,"ext":146,"mime":149,"size":155,"url":156,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":158,"updatedAt":159,"publishedAt":160},{"thumbnail":1552},{"ext":146,"url":147,"hash":148,"mime":149,"name":150,"path":85,"size":151,"width":152,"height":152,"sizeInBytes":153},[1554],{"id":1555,"visible":176,"label":1556,"link":1557,"variant":1558},2508,"More about Inlay packaging","/products/inlay-packaging","outline",{"id":1560,"title":1561,"text":1562,"sidebar_information":85,"image":1563,"buttons":1571},1663,"Tray packaging","\u003Cp>Thermoformed packaging in the form of trays offers a perfect fit for jars, sticks and ampoules, protecting them from scratches, impacts and surface damage.\u003C/p>\u003Cp>Thanks to their precise shaping and robust material properties, cosmetic products can be safely transported, stored and processed automatically without shifting or being damaged within the tray.\u003C/p>",{"id":192,"documentId":193,"name":194,"alternativeText":195,"caption":85,"width":196,"height":196,"formats":1564,"hash":238,"ext":146,"mime":149,"size":239,"url":240,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":241,"updatedAt":242,"publishedAt":243},{"large":1565,"small":1566,"medium":1567,"xlarge":1568,"xsmall":1569,"thumbnail":1570},{"ext":146,"url":199,"hash":200,"mime":149,"name":201,"path":85,"size":202,"width":203,"height":203,"sizeInBytes":204},{"ext":146,"url":206,"hash":207,"mime":149,"name":208,"path":85,"size":209,"width":210,"height":210,"sizeInBytes":211},{"ext":146,"url":213,"hash":214,"mime":149,"name":215,"path":85,"size":216,"width":217,"height":217,"sizeInBytes":218},{"ext":146,"url":220,"hash":221,"mime":149,"name":222,"path":85,"size":223,"width":224,"height":224,"sizeInBytes":225},{"ext":146,"url":227,"hash":228,"mime":149,"name":229,"path":85,"size":230,"width":143,"height":143,"sizeInBytes":231},{"ext":146,"url":233,"hash":234,"mime":149,"name":235,"path":85,"size":236,"width":152,"height":152,"sizeInBytes":237},[1572],{"id":1573,"visible":176,"label":1574,"link":21,"variant":1558},2509,"More about Tray packaging",{"__component":705,"id":1576,"title":1577,"introduction":1578,"cards":1579,"style":1646},1102,"Eco-friendly alternatives to plastic cosmetic packaging","In addition to plastic packaging, formary also offers sustainable packaging solutions for the cosmetics industry, such as molded fiber and paper injection molding.",[1580,1614],{"id":1581,"title":1582,"introduction":1583,"link":1584,"link_label":1582,"image":1585},3210,"Molded fiber packaging","Fiber-formed inlays for sensitive products from electronics, cosmetics, food or e-commerce.","/products/molded-fiber-packaging",{"id":1586,"documentId":1587,"name":1588,"alternativeText":1589,"caption":16,"width":143,"height":1590,"formats":1591,"hash":1609,"ext":260,"mime":263,"size":1610,"url":1611,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1612,"updatedAt":1612,"publishedAt":1613},1978,"kdsqsn7j6t9nuu3eq8yavcbj","Faserguss Tray.png","Faserguss Tray",250,{"avatar":1592,"default":1597,"thumbnail":1603},{"ext":260,"url":1593,"hash":1594,"mime":263,"name":1595,"path":85,"size":1596,"width":276,"height":735},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Faserguss_Tray_76adea95fe.png","avatar_Faserguss_Tray_76adea95fe","avatar_Faserguss Tray.png",5.09,{"ext":260,"url":1598,"hash":1599,"mime":263,"name":1600,"path":85,"size":1601,"width":282,"height":1602},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Faserguss_Tray_76adea95fe.png","default_Faserguss_Tray_76adea95fe","default_Faserguss Tray.png",41.6,188,{"ext":260,"url":1604,"hash":1605,"mime":263,"name":1606,"path":85,"size":1607,"width":440,"height":1608},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Faserguss_Tray_76adea95fe.png","thumbnail_Faserguss_Tray_76adea95fe","thumbnail_Faserguss Tray.png",14.16,96,"Faserguss_Tray_76adea95fe",19.83,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Faserguss_Tray_76adea95fe.png","2025-05-05T18:43:14.000Z","2026-01-08T22:06:02.958Z",{"id":1615,"title":1616,"introduction":1617,"link":1618,"link_label":1616,"image":1619},3211,"Paper injection molding packaging","Paper injection molded inlays are a dimensionally stable packaging solution that is not only sustainable but also visually appealing.","/products/paper-pulp-injection-molded-packaging",{"id":1620,"documentId":1621,"name":1622,"alternativeText":1623,"caption":16,"width":143,"height":1590,"formats":1624,"hash":1640,"ext":260,"mime":263,"size":1641,"url":1642,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1643,"updatedAt":1644,"publishedAt":1645},2040,"vqb36j1rwefybok0eetir7we","Papierspritzguss Inlay.png","Papierspritzguss Inlay",{"avatar":1625,"default":1630,"thumbnail":1635},{"ext":260,"url":1626,"hash":1627,"mime":263,"name":1628,"path":85,"size":1629,"width":276,"height":735},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Papierspritzguss_Inlay_a0bb1e28de.png","avatar_Papierspritzguss_Inlay_a0bb1e28de","avatar_Papierspritzguss Inlay.png",2.95,{"ext":260,"url":1631,"hash":1632,"mime":263,"name":1633,"path":85,"size":1634,"width":282,"height":1602},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Papierspritzguss_Inlay_a0bb1e28de.png","default_Papierspritzguss_Inlay_a0bb1e28de","default_Papierspritzguss Inlay.png",22.89,{"ext":260,"url":1636,"hash":1637,"mime":263,"name":1638,"path":85,"size":1639,"width":440,"height":1608},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Papierspritzguss_Inlay_a0bb1e28de.png","thumbnail_Papierspritzguss_Inlay_a0bb1e28de","thumbnail_Papierspritzguss Inlay.png",8.23,"Papierspritzguss_Inlay_a0bb1e28de",10.28,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Papierspritzguss_Inlay_a0bb1e28de.png","2025-05-22T15:09:04.000Z","2026-02-11T10:52:07.153Z","2026-01-08T22:06:11.145Z",{"id":1647,"background":1242,"border":85},2574,{"__component":569,"id":1649,"title":1650,"variant":550,"first_accordion_open":1651,"accordions":1652},1097,"FAQ - Frequently asked questions about plastic cosmetic packaging",false,[1653,1656,1660,1664],{"id":1654,"title":185,"content":1655},7303,"\u003Cp>Thermoformed cosmetic packaging typically consists of dimensionally stable plastic trays and inlays that are precisely adapted to the shape of a cosmetic product using the thermoforming process. They secure, protect and professionally present items such as jars, ampoules, or makeup sticks at the POS, in wholesale or during shipping.\u003C/p>",{"id":1657,"title":1658,"content":1659},7304,"What is the difference between a tray and an inlay?","\u003Cp>A tray is a standalone carrier packaging that secures and transports cosmetic products. An inlay is an insert within a folding carton or gift packaging that precisely positions the product and protects it from damage.\u003C/p>",{"id":1661,"title":1662,"content":1663},7305,"Can I order my plastic cosmetic packaging in a specific color or with a logo?","\u003Cp>Yes. Plastic cosmetic packaging is available in nearly unlimited color variations, including specific RAL shades. Finishing techniques such as \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment/printing\">printing,\u003C/a> \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment/varnishing\">coating,\u003C/a> or metallization allow logos and brand elements to be applied directly to the packaging.\u003C/p>\u003Cp>More information can be found under \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\">Surface Treatment of Plastics\u003C/a>.\u003C/p>",{"id":1665,"title":1666,"content":1667},7306,"How fast is the ordering process for cosmetic packaging?","\u003Cp>With the formary \u003Ca href=\"https://www.formary.de/en/3d-services/tray-generator\">\u003Cu>3D Tray Generator\u003C/u>\u003C/a> and a guided online inquiry process, you will receive a quote within 24 hours.\u003C/p>",{"__component":577,"id":1669,"title":1670,"link":85,"cta_label":1671,"cta_note":1672},959,"Configure plastic cosmetic packaging and get a quote.","Configure now","Configure your custom thermoformed plastic packaging now.",{"id":775,"documentId":1674,"createdAt":1675,"updatedAt":1676,"publishedAt":85,"locale":10,"slug":1677,"name":30,"seo":1678,"content":1708,"localizations":3127},"jsl0ifemetq3emm2noyzs8ar","2026-01-13T15:52:49.296Z","2026-03-27T08:57:43.547Z","plastic-inlays",{"id":1679,"open_graph_title":1680,"open_graph_description":1681,"title":1680,"description":1681,"open_graph_image":1682},2158,"Plastic thermoformed inlays & inserts","Plastic thermoformed inlays & inserts: ✓ Drawer inserts ✓ Tool cases ✓ Packaging inserts ✓ Medical blister packs and much more. Enquire now.",{"id":1683,"documentId":1684,"name":1685,"alternativeText":1686,"caption":16,"width":143,"height":143,"formats":1687,"hash":1702,"ext":473,"mime":476,"size":1703,"url":1704,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1705,"updatedAt":1706,"publishedAt":1707},775,"sg922pw4fkk5n1039yl5qr9n","Inlay in grün_Kunststoffeinlage.jpg","Tiefzieheinlage aus Kunststoff in grün ",{"avatar":1688,"default":1692,"thumbnail":1697},{"ext":473,"url":1689,"hash":1690,"mime":476,"name":1691,"path":85,"size":997,"width":276,"height":276},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","avatar_Inlay_in_gruen_Kunststoffeinlage_30206b1abf","avatar_Inlay in grün_Kunststoffeinlage.jpg",{"ext":473,"url":1693,"hash":1694,"mime":476,"name":1695,"path":85,"size":1696,"width":282,"height":282},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","default_Inlay_in_gruen_Kunststoffeinlage_30206b1abf","default_Inlay in grün_Kunststoffeinlage.jpg",19.24,{"ext":473,"url":1698,"hash":1699,"mime":476,"name":1700,"path":85,"size":1701,"width":152,"height":152},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","thumbnail_Inlay_in_gruen_Kunststoffeinlage_30206b1abf","thumbnail_Inlay in grün_Kunststoffeinlage.jpg",4.26,"Inlay_in_gruen_Kunststoffeinlage_30206b1abf",28.11,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Inlay_in_gruen_Kunststoffeinlage_30206b1abf.jpg","2024-01-15T13:40:52.000Z","2024-10-22T12:27:27.000Z","2026-01-08T22:03:22.019Z",[1709,1739,1743,2116,2134,2210,2245,2472,2484,2494,2609,2694,2701,2709,2753,3077,3120,3125],{"__component":169,"id":1710,"title":1711,"meta":30,"description":1712,"image_position":533,"background":534,"size":535,"alignment":536,"display_thumbnail":176,"image":85,"buttons":1713,"hero_carousel":1717},462,"Thermoformed Inlays and Inserts","With thermoformed plastic inserts, you can securely protect and position your products in cases, drawers, packaging, or containers. Whether used as tool inserts, drawer inserts, packaging inlays, or medical blisters, we develop custom solutions that are perfectly tailored to your product.",[1714],{"id":1715,"visible":176,"label":1716,"link":181,"variant":173},884,"Get an offer for plastic inlays",{"id":875,"hero_carousel_items":1718},[1719,1721,1722,1723,1725,1726,1728,1730,1731,1733,1735,1737],{"id":1720},164,{"id":1030},{"id":682},{"id":1724},167,{"id":554},{"id":1727},169,{"id":1729},170,{"id":853},{"id":1732},172,{"id":1734},173,{"id":1736},174,{"id":1738},175,{"__component":538,"id":520,"meta":16,"title":1740,"introduction":1741,"buttons":1742},"What are thermoformed plastic inserts?","Thermoformed inserts, also known as plastic inserts or plastic inlays, are custom-fit molded parts that secure products in cavities or recesses. They are used in SLC containers, Euro containers, tool cases, drawers, folding cartons, medical packaging, or presentation boxes.",[],{"__component":676,"id":735,"title":85,"images":1744},[1745,1800,1844,1889,1933,1978,2024,2070],{"id":554,"documentId":1746,"name":1747,"alternativeText":1747,"caption":1747,"width":224,"height":1748,"formats":1749,"hash":1794,"ext":473,"mime":476,"size":1795,"url":1796,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1797,"updatedAt":1798,"publishedAt":1799},"j7go7b678fdp2x7riq5j3apy","Schwarze rechteckige Tiefzieheinlage aus 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aus Kunststoff mit Werkstücken",{"lg":2075,"md":2080,"sm":2085,"xl":2090,"2xl":2095,"default":2100,"thumbnail":2105},{"ext":473,"url":2076,"hash":2077,"mime":476,"name":2078,"path":85,"size":2079,"width":217,"height":217},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","lg_0054_bit_003_formary_50927_inlays_d4f92127f5","lg_0054_bit_003_formary_50927_inlays_.jpg",52.28,{"ext":473,"url":2081,"hash":2082,"mime":476,"name":2083,"path":85,"size":2084,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","md_0054_bit_003_formary_50927_inlays_d4f92127f5","md_0054_bit_003_formary_50927_inlays_.jpg",32.71,{"ext":473,"url":2086,"hash":2087,"mime":476,"name":2088,"path":85,"size":2089,"width":143,"height":143},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","sm_0054_bit_003_formary_50927_inlays_d4f92127f5","sm_0054_bit_003_formary_50927_inlays_.jpg",25.12,{"ext":473,"url":2091,"hash":2092,"mime":476,"name":2093,"path":85,"size":2094,"width":325,"height":325},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","xl_0054_bit_003_formary_50927_inlays_d4f92127f5","xl_0054_bit_003_formary_50927_inlays_.jpg",74.03,{"ext":473,"url":2096,"hash":2097,"mime":476,"name":2098,"path":85,"size":2099,"width":203,"height":203},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","2xl_0054_bit_003_formary_50927_inlays_d4f92127f5","2xl_0054_bit_003_formary_50927_inlays_.jpg",89.12,{"ext":473,"url":2101,"hash":2102,"mime":476,"name":2103,"path":85,"size":2104,"width":282,"height":282},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","default_0054_bit_003_formary_50927_inlays_d4f92127f5","default_0054_bit_003_formary_50927_inlays_.jpg",15.78,{"ext":473,"url":2106,"hash":2107,"mime":476,"name":2108,"path":85,"size":2109,"width":152,"height":152},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","thumbnail_0054_bit_003_formary_50927_inlays_d4f92127f5","thumbnail_0054_bit_003_formary_50927_inlays_.jpg",2.97,"0054_bit_003_formary_50927_inlays_d4f92127f5",138.61,"https://fsn1.your-objectstorage.com/formary-de-production-cms/0054_bit_003_formary_50927_inlays_d4f92127f5.jpg","2021-08-10T16:00:30.000Z","2024-04-10T11:30:54.000Z","2026-01-08T22:02:18.393Z",{"__component":2117,"id":864,"tabs":2118},"page-template.explanation-tabs",[2119,2124,2129],{"id":2120,"title":2121,"introduction":2122,"content":2123},182,"Areas of application for thermoformed inserts","Thermoformed inserts ensure precise positioning of components and are used in many areas, from internal logistics and storage to retail and packaging.","\u003Cul>\u003Cli>\u003Cstrong>Intralogistics:\u003C/strong> standardized plastic trays, custom KLT inserts, delicate plastic trays, or thermoformed inlays for cartons\u003C/li>\u003Cli>\u003Cstrong>Storage:\u003C/strong> boxes, protective cases, and cooler boxes for spare parts or food, drawer inserts, tool case inserts, plastic interlayers for instruments, cutlery, and small parts\u003C/li>\u003Cli>\u003Cstrong>Retail:\u003C/strong> tool sets in toolboxes, folding boxes with form-fitted inlays, reusable packaging for end customers, display packaging, chocolate inlays, or blister packaging\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/products/thermoformed-plastic-packaging\">\u003Cstrong>Packaging \u003C/strong>\u003C/a>\u003Cstrong>blisters:\u003C/strong> single-use or reusable inlays, inserts for product protection, presentation packaging, and visually appealing placement in secondary packaging\u003C/li>\u003C/ul>",{"id":2125,"title":2126,"introduction":2127,"content":2128},183,"Product Protection with Thermoformed Plastic Inlays","Thermoformed inserts ensure that your products are protected and presented safely, ergonomically, and in a visually appealing way.","\u003Cul>\u003Cli>\u003Cstrong>Functional protection:\u003C/strong> Form-fitted cavities and retention features prevent components from shifting.\u003C/li>\u003Cli>\u003Cstrong>Ergonomics:\u003C/strong> Grip recesses make it easier to remove and place the insert in the container.\u003C/li>\u003Cli>\u003Cstrong>Appearance:\u003C/strong> Colors, textures, and smooth surfaces create an attractive presentation.\u003C/li>\u003Cli>\u003Cstrong>Stability:\u003C/strong> Ribs and reinforcements keep plastic inserts dimensionally stable even under high loads.\u003C/li>\u003C/ul>\u003Cp>→ Learn more in our blog: \u003Ca href=\"https://www.formary.de/en/blog/component-safety-for-small-parts\">Component safety for small parts\u003C/a>\u003C/p>",{"id":2130,"title":2131,"introduction":2132,"content":2133},184,"High-Quality Appearance with Thermoformed Plastic Inlays","Thermoformed inserts do more than just protect—they also offer high-quality surfaces and design options for a professional product presentation.","\u003Cul>\u003Cli>\u003Cstrong>Form-fitted cavities:\u003C/strong> Inlays are developed based on your CAD data, even for delicate or complex geometries\u003C/li>\u003Cli>\u003Cstrong>Uniform material distribution:\u003C/strong> Achieved through optimized material thicknesses, additional tool components, and plug assists to prevent thin spots in the plastic insert\u003C/li>\u003Cli>\u003Cstrong>Corporate design:\u003C/strong> Inserts available in RAL colors or transparent, individually customizable\u003C/li>\u003Cli>\u003Cstrong>Surface options:\u003C/strong> Textured, ribbed, smooth, or painted surfaces depending on requirements\u003C/li>\u003Cli>\u003Cstrong>Individual finishing:\u003C/strong> Printing or logos can be integrated to create a strong brand presence\u003C/li>\u003C/ul>\u003Cp>→ Learn more about visual finishing here: \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\">Plastic surface treatment\u003C/a>\u003C/p>",{"__component":543,"id":2135,"title":2136,"variant":546,"size":535,"introduction":85,"benefits":2137,"style":85},561,"Advantages of Thermoformed Plastic Inlays",[2138,2152,2157,2170,2182,2196],{"id":2139,"title":2140,"text":2141,"icon":2142},2450,"Protection","Prevents damage and scratches to your products during storage, presentation, or transport using thermoformed inserts.\n",{"id":2143,"documentId":2144,"name":2145,"alternativeText":2146,"caption":16,"width":735,"height":735,"formats":85,"hash":2147,"ext":1135,"mime":1136,"size":1195,"url":2148,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2149,"updatedAt":2150,"publishedAt":2151},54,"zjnqkaz9k42ujxeis6bhi48c","shield.svg","Schild_Icon","shield_43f2d5f3fd","https://fsn1.your-objectstorage.com/formary-de-production-cms/shield_43f2d5f3fd.svg","2021-05-31T17:21:20.000Z","2023-10-10T17:43:37.000Z","2026-01-08T22:01:46.251Z",{"id":2153,"title":2154,"text":2155,"icon":2156},2451,"Affordable Process","Custom or standard-sized thermoformed inlays are tailored to your needs.",{"id":727,"documentId":1131,"name":1132,"alternativeText":1133,"caption":16,"width":735,"height":735,"formats":85,"hash":1134,"ext":1135,"mime":1136,"size":1137,"url":1138,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1139,"updatedAt":1140,"publishedAt":1141},{"id":2158,"title":2159,"text":2160,"icon":2161},2452,"Reusable Circulation System","Focus on durability and sustainability with long-lasting plastic inlays.\n",{"id":2162,"documentId":2163,"name":2164,"alternativeText":2165,"caption":16,"width":735,"height":735,"formats":85,"hash":2166,"ext":1135,"mime":1136,"size":1150,"url":2167,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2149,"updatedAt":2168,"publishedAt":2169},57,"hvg1apy0ykefqur0wdm26ihv","repeat.svg","Mehrweg Umlaufsystem_Icon","repeat_1ed74244d2","https://fsn1.your-objectstorage.com/formary-de-production-cms/repeat_1ed74244d2.svg","2023-10-10T17:44:00.000Z","2026-01-08T22:01:46.637Z",{"id":2171,"title":2172,"text":2173,"icon":2174},2453,"Your Corporate Design","Communicate through colors, text, and logos on the thermoformed insert to reflect your brand.\n",{"id":83,"documentId":2175,"name":2176,"alternativeText":2177,"caption":16,"width":735,"height":735,"formats":85,"hash":2178,"ext":1135,"mime":1136,"size":1180,"url":2179,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1139,"updatedAt":2180,"publishedAt":2181},"dvxdqod5yz0k07bzz32a4tmf","style.svg","Pinsel_Icon","style_356ddb7406","https://fsn1.your-objectstorage.com/formary-de-production-cms/style_356ddb7406.svg","2023-10-10T17:19:19.000Z","2026-01-08T22:01:45.154Z",{"id":2183,"title":2184,"text":2185,"icon":2186},2454,"Specific Material Properties","Utilize industry-specific material selection for your plastic inlay.",{"id":574,"documentId":2187,"name":2188,"alternativeText":2189,"caption":16,"width":907,"height":907,"formats":85,"hash":2190,"ext":1135,"mime":1136,"size":2191,"url":2192,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2193,"updatedAt":2194,"publishedAt":2195},"l03s5nklaxbhu8x16jzga3ge","texture.svg","Gestrichelte Linien_Icon","texture_4d02fa1486",1.23,"https://fsn1.your-objectstorage.com/formary-de-production-cms/texture_4d02fa1486.svg","2021-05-14T17:39:00.000Z","2024-11-20T09:48:01.000Z","2026-01-08T22:01:43.949Z",{"id":2197,"title":2198,"text":2199,"icon":2200},2455,"Complex Geometries","Accommodate products with complex contours, heavy weight, or spare parts sets within the thermoformed insert.\n",{"id":2201,"documentId":2202,"name":2203,"alternativeText":2204,"caption":16,"width":735,"height":735,"formats":85,"hash":2205,"ext":1135,"mime":1136,"size":2206,"url":2207,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":1139,"updatedAt":2208,"publishedAt":2209},47,"ejhnqla4rgbhwsc0sgp9xlos","geometry.svg","Komplexe Geometrien_Icon","geometry_01a1c75dc6",0.55,"https://fsn1.your-objectstorage.com/formary-de-production-cms/geometry_01a1c75dc6.svg","2023-10-10T17:18:03.000Z","2026-01-08T22:01:45.434Z",{"__component":394,"id":2211,"order":396,"title":2212,"subtitle":2213,"text":2214,"image":2215},191,"Smart thermoformed insert concept with the 3D Tray Generator","Do you have a CAD model of your component and want to see what a perfectly fitting plastic insert could look like?","\u003Cp>Upload your component to our free \u003Ca href=\"https://www.formary.de/en/3d-services/tray-generator\">3D Tray Generator\u003C/a> and receive a suitable inlay concept within 30 seconds. Simply book a \u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/3d-tray-generator-demo?utm_source=landingpage&amp;utm_medium=demo-button&amp;utm_campaign=3d-tray-generator&amp;uuid=47a19735-007b-40f2-8dc7-6fad6b496d92\">demo\u003C/a>, and we will create your thermoformed insert together with you based on your component.\u003C/p>",{"id":2216,"documentId":2217,"name":2218,"alternativeText":2218,"caption":16,"width":224,"height":405,"formats":2219,"hash":2240,"ext":146,"mime":149,"size":444,"url":2241,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2242,"updatedAt":2243,"publishedAt":2244},2372,"z8huztl4wmyp7ki55v060one","3D Tray Generator v2 Mockup",{"large":2220,"small":2224,"medium":2228,"xsmall":2232,"thumbnail":2236},{"ext":146,"url":2221,"hash":2222,"mime":149,"name":2223,"path":85,"size":411,"width":203,"height":412,"sizeInBytes":413},"https://fsn1.your-objectstorage.com/formary-de-production-cms/large_3_D_Tray_Generator_v2_Mockup_a422f20baf.webp","large_3_D_Tray_Generator_v2_Mockup_a422f20baf","large_3D Tray Generator v2 Mockup",{"ext":146,"url":2225,"hash":2226,"mime":149,"name":2227,"path":85,"size":418,"width":210,"height":419,"sizeInBytes":420},"https://fsn1.your-objectstorage.com/formary-de-production-cms/small_3_D_Tray_Generator_v2_Mockup_a422f20baf.webp","small_3_D_Tray_Generator_v2_Mockup_a422f20baf","small_3D Tray Generator v2 Mockup",{"ext":146,"url":2229,"hash":2230,"mime":149,"name":2231,"path":85,"size":425,"width":217,"height":426,"sizeInBytes":427},"https://fsn1.your-objectstorage.com/formary-de-production-cms/medium_3_D_Tray_Generator_v2_Mockup_a422f20baf.webp","medium_3_D_Tray_Generator_v2_Mockup_a422f20baf","medium_3D Tray Generator v2 Mockup",{"ext":146,"url":2233,"hash":2234,"mime":149,"name":2235,"path":85,"size":432,"width":143,"height":433,"sizeInBytes":434},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xsmall_3_D_Tray_Generator_v2_Mockup_a422f20baf.webp","xsmall_3_D_Tray_Generator_v2_Mockup_a422f20baf","xsmall_3D Tray Generator v2 Mockup",{"ext":146,"url":2237,"hash":2238,"mime":149,"name":2239,"path":85,"size":439,"width":440,"height":441,"sizeInBytes":442},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_3_D_Tray_Generator_v2_Mockup_a422f20baf.webp","thumbnail_3_D_Tray_Generator_v2_Mockup_a422f20baf","thumbnail_3D Tray Generator v2 Mockup","3_D_Tray_Generator_v2_Mockup_a422f20baf","https://fsn1.your-objectstorage.com/formary-de-production-cms/3_D_Tray_Generator_v2_Mockup_a422f20baf.webp","2025-11-26T12:22:16.000Z","2026-03-25T17:28:44.008Z","2026-01-08T22:06:56.398Z",{"__component":245,"id":2246,"benefits_title":2247,"benefits":2248},65,"Design options for thermoformed inserts",[2249,2299,2349,2400,2445,2460],{"id":2250,"title":2251,"text":2252,"image":2253},229,"Radii & draft angles","Minimum dimensions ensure thermoformability. Radii prevent material weakening, and draft angles (approx. 3°) enable easy demolding of the inserts.",{"id":2254,"documentId":2255,"name":2256,"alternativeText":2257,"caption":16,"width":303,"height":303,"formats":2258,"hash":2294,"ext":260,"mime":263,"size":2295,"url":2296,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2297,"updatedAt":2297,"publishedAt":2298},2207,"vxitsn8wrq7aiycy42jhmcy2","Radien der Tiefzieheinlage.png","Radien der Tiefzieheinlage",{"lg":2259,"md":2264,"sm":2269,"xl":2274,"avatar":2279,"default":2284,"thumbnail":2289},{"ext":260,"url":2260,"hash":2261,"mime":263,"name":2262,"path":85,"size":2263,"width":217,"height":217},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Radien_der_Tiefzieheinlage_376bd182cc.png","lg_Radien_der_Tiefzieheinlage_376bd182cc","lg_Radien der Tiefzieheinlage.png",95.5,{"ext":260,"url":2265,"hash":2266,"mime":263,"name":2267,"path":85,"size":2268,"width":210,"height":210},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Radien_der_Tiefzieheinlage_376bd182cc.png","md_Radien_der_Tiefzieheinlage_376bd182cc","md_Radien der Tiefzieheinlage.png",59.26,{"ext":260,"url":2270,"hash":2271,"mime":263,"name":2272,"path":85,"size":2273,"width":143,"height":143},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Radien_der_Tiefzieheinlage_376bd182cc.png","sm_Radien_der_Tiefzieheinlage_376bd182cc","sm_Radien der Tiefzieheinlage.png",45.35,{"ext":260,"url":2275,"hash":2276,"mime":263,"name":2277,"path":85,"size":2278,"width":325,"height":325},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Radien_der_Tiefzieheinlage_376bd182cc.png","xl_Radien_der_Tiefzieheinlage_376bd182cc","xl_Radien der Tiefzieheinlage.png",134.12,{"ext":260,"url":2280,"hash":2281,"mime":263,"name":2282,"path":85,"size":2283,"width":276,"height":276},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Radien_der_Tiefzieheinlage_376bd182cc.png","avatar_Radien_der_Tiefzieheinlage_376bd182cc","avatar_Radien der Tiefzieheinlage.png",4.67,{"ext":260,"url":2285,"hash":2286,"mime":263,"name":2287,"path":85,"size":2288,"width":282,"height":282},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Radien_der_Tiefzieheinlage_376bd182cc.png","default_Radien_der_Tiefzieheinlage_376bd182cc","default_Radien der Tiefzieheinlage.png",29.1,{"ext":260,"url":2290,"hash":2291,"mime":263,"name":2292,"path":85,"size":2293,"width":152,"height":152},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Radien_der_Tiefzieheinlage_376bd182cc.png","thumbnail_Radien_der_Tiefzieheinlage_376bd182cc","thumbnail_Radien der Tiefzieheinlage.png",6.65,"Radien_der_Tiefzieheinlage_376bd182cc",15.81,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Radien_der_Tiefzieheinlage_376bd182cc.png","2025-08-26T15:43:21.000Z","2026-01-08T22:06:33.967Z",{"id":2300,"title":2301,"text":2302,"image":2303},230,"Grip recesses","Finger grip recesses support handling of the plastic insert in combination with the surrounding container. 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ensure thermoformed inserts remain dimensionally stable under high loads, ribs and reinforcements are integrated. The choice of material thickness and stiffening method depends on the weight of the components.",{"id":2450,"documentId":2451,"name":2452,"alternativeText":2452,"caption":16,"width":2453,"height":2453,"formats":85,"hash":2454,"ext":1135,"mime":1136,"size":2455,"url":2456,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2457,"updatedAt":2458,"publishedAt":2459},1728,"cbtnzu62uejmnxn20b7k0cyw","Verrippungen und Verstrebungen bei Tiefzieheinlagen",312,"inlay_rippen_d1bcd38b18",26.29,"https://fsn1.your-objectstorage.com/formary-de-production-cms/inlay_rippen_d1bcd38b18.svg","2024-11-11T16:31:42.000Z","2025-08-26T15:55:04.000Z","2026-01-08T22:05:28.797Z",{"id":520,"title":2461,"text":2462,"image":2463},"Fit & tolerances","As standard, dimensional accuracy is in accordance with ISO 2768-c. For higher requirements, we can also manufacture according to ISO 2768-m, ensuring a precise fit in drawers, cases, or containers.",{"id":2304,"documentId":2305,"name":2306,"alternativeText":2307,"caption":16,"width":303,"height":303,"formats":2464,"hash":2344,"ext":260,"mime":263,"size":2345,"url":2346,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2347,"updatedAt":2347,"publishedAt":2348},{"lg":2465,"md":2466,"sm":2467,"xl":2468,"avatar":2469,"default":2470,"thumbnail":2471},{"ext":260,"url":2310,"hash":2311,"mime":263,"name":2312,"path":85,"size":2313,"width":217,"height":217},{"ext":260,"url":2315,"hash":2316,"mime":263,"name":2317,"path":85,"size":2318,"width":210,"height":210},{"ext":260,"url":2320,"hash":2321,"mime":263,"name":2322,"path":85,"size":2323,"width":143,"height":143},{"ext":260,"url":2325,"hash":2326,"mime":263,"name":2327,"path":85,"size":2328,"width":325,"height":325},{"ext":260,"url":2330,"hash":2331,"mime":263,"name":2332,"path":85,"size":2333,"width":276,"height":276},{"ext":260,"url":2335,"hash":2336,"mime":263,"name":2337,"path":85,"size":2338,"width":282,"height":282},{"ext":260,"url":2340,"hash":2341,"mime":263,"name":2342,"path":85,"size":2343,"width":152,"height":152},{"__component":673,"id":2473,"title":16,"textblocks":2474},70,[2475],{"id":864,"title":2476,"text":2477,"variant":2478,"width":2479,"cta_button":2480},"Material Selection for Your Inlay","The first step in the development of your product for a plastic insert is choosing the right plastic material. Find out now which thermoplastic is most suitable for your thermoformed insert.\n","boxed","full",{"id":2481,"visible":176,"label":2482,"link":2483,"variant":1217},885,"Material selection","/materials",{"__component":685,"id":2485,"title":2486,"introduction":2487,"text":2488,"variant":550,"style":2489,"cta_button":2491},460,"How do thermoformed inserts fit into different containers?","We design each thermoformed insert to fit seamlessly into its respective outer container. For standardized Euro containers, we pay close attention to dimensions, trimming contours, and tolerances. Typical challenges are addressed already during the design phase.","\u003Chr>\u003Cp>Typical outer containers for thermoformed inserts include:\u003C/p>\u003Cul>\u003Cli>Boxes &amp; Cases\u003C/li>\u003Cli>Reusable Containers\u003C/li>\u003Cli>Standardized Containers\u003C/li>\u003Cli>Drawer Systems\u003C/li>\u003Cli>Folding Boxes\u003C/li>\u003Cli>Trays &amp; Boxes\u003C/li>\u003Cli>Plastic Boxes &amp; Containers\u003C/li>\u003Cli>Stackable Boxes &amp; Containers\u003C/li>\u003Cli>Presentation Boxes\u003C/li>\u003Cli>Sliding Blisters &amp; Folding Blisters\u003C/li>\u003C/ul>\u003Cp>This ensures a perfectly fitting, thermoformed plastic insert for every type of container.\u003C/p>\u003Cp>&nbsp;\u003C/p>",{"id":2490,"background":534,"border":85},947,{"id":2492,"visible":176,"label":2493,"link":580,"variant":173},887,"Inquire now",{"__component":705,"id":2495,"title":2496,"introduction":2497,"cards":2498,"style":85},534,"Product Examples of Thermoformed Plastic Inlays","Here are a few examples of thermoformed plastic inserts used in various fields:",[2499,2529,2559,2586],{"id":2500,"title":2501,"introduction":2502,"link":1557,"link_label":2501,"image":2503},1508,"Inlay Packaging","Plastic inlay packaging ensures safe and aesthetically pleasing storage for parts and products.",{"id":2504,"documentId":2505,"name":2506,"alternativeText":2506,"caption":16,"width":143,"height":1590,"formats":2507,"hash":2523,"ext":260,"mime":263,"size":2524,"url":2525,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2526,"updatedAt":2527,"publishedAt":2528},969,"vqfn1frvn468okkzryiv7zkt","Kunststoff Inlay in weiß",{"avatar":2508,"default":2513,"thumbnail":2518},{"ext":260,"url":2509,"hash":2510,"mime":263,"name":2511,"path":85,"size":2512,"width":276,"height":735},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_sm_Unbenannt20_2bf51939fa_8f65a0f207.png","avatar_sm_Unbenannt20_2bf51939fa_8f65a0f207","avatar_sm_Unbenannt20_2bf51939fa.png",2.46,{"ext":260,"url":2514,"hash":2515,"mime":263,"name":2516,"path":85,"size":2517,"width":282,"height":1602},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_sm_Unbenannt20_2bf51939fa_8f65a0f207.png","default_sm_Unbenannt20_2bf51939fa_8f65a0f207","default_sm_Unbenannt20_2bf51939fa.png",24.5,{"ext":260,"url":2519,"hash":2520,"mime":263,"name":2521,"path":85,"size":2522,"width":440,"height":1608},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_sm_Unbenannt20_2bf51939fa_8f65a0f207.png","thumbnail_sm_Unbenannt20_2bf51939fa_8f65a0f207","thumbnail_sm_Unbenannt20_2bf51939fa.png",7.73,"sm_Unbenannt20_2bf51939fa_8f65a0f207",39.66,"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Unbenannt20_2bf51939fa_8f65a0f207.png","2024-03-07T19:47:07.000Z","2024-05-23T13:28:40.000Z","2026-01-08T22:03:47.890Z",{"id":2530,"title":2531,"introduction":2532,"link":2533,"link_label":2531,"image":2534},1509,"Drawer Inserts","Plastic drawer inserts help organize tools, cutlery, and other utensils into specific compartments for a neat and efficient arrangement.","/products/drawer-inserts",{"id":624,"documentId":2535,"name":2536,"alternativeText":2536,"caption":2536,"width":143,"height":1590,"formats":2537,"hash":2553,"ext":260,"mime":263,"size":2554,"url":2555,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2556,"updatedAt":2557,"publishedAt":2558},"js00u06qx3vy77d7xcrfnik4","Schubladeneinlagen aus Kunststoff in schwarz mit Deckel",{"avatar":2538,"default":2543,"thumbnail":2548},{"ext":260,"url":2539,"hash":2540,"mime":263,"name":2541,"path":85,"size":2542,"width":276,"height":735},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_sm_Unbenannt_16_7bd1374f2b_6b3585b119.png","avatar_sm_Unbenannt_16_7bd1374f2b_6b3585b119","avatar_sm_Unbenannt_16_7bd1374f2b.png",4.46,{"ext":260,"url":2544,"hash":2545,"mime":263,"name":2546,"path":85,"size":2547,"width":282,"height":1602},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_sm_Unbenannt_16_7bd1374f2b_6b3585b119.png","default_sm_Unbenannt_16_7bd1374f2b_6b3585b119","default_sm_Unbenannt_16_7bd1374f2b.png",42.48,{"ext":260,"url":2549,"hash":2550,"mime":263,"name":2551,"path":85,"size":2552,"width":440,"height":1608},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_sm_Unbenannt_16_7bd1374f2b_6b3585b119.png","thumbnail_sm_Unbenannt_16_7bd1374f2b_6b3585b119","thumbnail_sm_Unbenannt_16_7bd1374f2b.png",13.82,"sm_Unbenannt_16_7bd1374f2b_6b3585b119",64.23,"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Unbenannt_16_7bd1374f2b_6b3585b119.png","2024-03-07T19:24:51.000Z","2024-03-14T14:18:13.000Z","2026-01-08T22:03:46.862Z",{"id":2560,"title":54,"introduction":929,"link":55,"link_label":54,"image":2561},1510,{"id":2562,"documentId":2563,"name":2564,"alternativeText":2564,"caption":16,"width":143,"height":1590,"formats":2565,"hash":2581,"ext":146,"mime":149,"size":2582,"url":2583,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2584,"updatedAt":2584,"publishedAt":2585},2385,"jvhmd5xzw6xcjtz4eqtp6idv","Medizinblister aus Kunststoff",{"avatar":2566,"default":2571,"thumbnail":2576},{"ext":146,"url":2567,"hash":2568,"mime":149,"name":2569,"path":85,"size":2570,"width":276,"height":735},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Medizinblister_aus_Kunststoff_60c386ee1f.webp","avatar_Medizinblister_aus_Kunststoff_60c386ee1f","avatar_Medizinblister aus Kunststoff",0.39,{"ext":146,"url":2572,"hash":2573,"mime":149,"name":2574,"path":85,"size":2575,"width":282,"height":1602},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Medizinblister_aus_Kunststoff_60c386ee1f.webp","default_Medizinblister_aus_Kunststoff_60c386ee1f","default_Medizinblister aus Kunststoff",1.28,{"ext":146,"url":2577,"hash":2578,"mime":149,"name":2579,"path":85,"size":2580,"width":440,"height":1608},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Medizinblister_aus_Kunststoff_60c386ee1f.webp","thumbnail_Medizinblister_aus_Kunststoff_60c386ee1f","thumbnail_Medizinblister aus Kunststoff",0.61,"Medizinblister_aus_Kunststoff_60c386ee1f",2.04,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Medizinblister_aus_Kunststoff_60c386ee1f.webp","2025-11-26T14:05:56.000Z","2026-01-08T22:06:58.094Z",{"id":2587,"title":2588,"introduction":2589,"link":2590,"link_label":2588,"image":2591},1511,"Plastic Food Packaging","Plastic packaging ensures the freshness and hygiene of your food products","/products/plastic-food-packaging",{"id":2592,"documentId":2593,"name":2594,"alternativeText":2595,"caption":16,"width":143,"height":1590,"formats":2596,"hash":2603,"ext":146,"mime":149,"size":2604,"url":2605,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2606,"updatedAt":2607,"publishedAt":2608},2351,"e37eu9xx01v54ywwu8pa9nkq","Lebensmittelverpackung aus Kunststoff.webp","Lebensmittelverpackung aus Kunststoff",{"thumbnail":2597},{"ext":146,"url":2598,"hash":2599,"mime":149,"name":2600,"path":85,"size":2601,"width":440,"height":1608,"sizeInBytes":2602},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Lebensmittelverpackung_aus_Kunststoff_49ae18f5c1.webp","thumbnail_Lebensmittelverpackung_aus_Kunststoff_49ae18f5c1","thumbnail_Lebensmittelverpackung aus Kunststoff.webp",1.03,1026,"Lebensmittelverpackung_aus_Kunststoff_49ae18f5c1",3.85,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Lebensmittelverpackung_aus_Kunststoff_49ae18f5c1.webp","2025-11-04T14:39:48.000Z","2026-04-30T11:04:27.388Z","2026-01-08T22:06:53.436Z",{"__component":2610,"id":595,"title":2611,"steps":2612},"page-template.project-process","Project Process for Thermoformed Inlays: From Inquiry to Order",[2613,2628,2640,2653,2667,2681],{"id":2614,"title":2615,"text":2616,"icon":2617},265,"Inquiry","You configure your desired product in our configurator in the desired quantities, material and design.",{"id":2618,"documentId":2619,"name":2620,"alternativeText":2621,"caption":16,"width":939,"height":2622,"formats":85,"hash":2623,"ext":1135,"mime":1136,"size":2624,"url":2625,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2626,"updatedAt":2626,"publishedAt":2627},2014,"g6wsmatqsd5qyj2nhg9aygy6","Anfrage Icon.svg","Anfrage Icon",27,"Anfrage_Icon_105a62717c",0.63,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Anfrage_Icon_105a62717c.svg","2025-05-16T14:49:42.000Z","2026-01-08T22:06:07.680Z",{"id":451,"title":2629,"text":2630,"icon":2631},"Review & Offer","We check your data for feasibility and implementation. Then we provide you with an offer within 24 hours. At the same time, we also make suggestions for the data creation of your deep-drawn part as well as useful sampling options.",{"id":2632,"documentId":2633,"name":2634,"alternativeText":2635,"caption":16,"width":939,"height":899,"formats":85,"hash":2636,"ext":1135,"mime":1136,"size":2570,"url":2637,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2638,"updatedAt":2638,"publishedAt":2639},2015,"cah70h4kq0l9fe02mx9xsu2w","Prüfung & Angebot Icon.svg","Prüfung & Angebot Icon","Pruefung_and_Angebot_Icon_b0cd88df45","https://fsn1.your-objectstorage.com/formary-de-production-cms/Pruefung_and_Angebot_Icon_b0cd88df45.svg","2025-05-16T14:56:44.000Z","2026-01-08T22:06:07.788Z",{"id":19,"title":2641,"text":2642,"icon":2643},"Data Approval","You approve our data for prototyping or the series tool.",{"id":2644,"documentId":2645,"name":2646,"alternativeText":2647,"caption":16,"width":2622,"height":124,"formats":85,"hash":2648,"ext":1135,"mime":1136,"size":2649,"url":2650,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2651,"updatedAt":2651,"publishedAt":2652},2016,"vg4v4bcijo4dglb3q6a06i8e","Datenfreigabe Icon.svg","Datenfreigabe Icon","Datenfreigabe_Icon_0a85bfd06f",0.33,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Datenfreigabe_Icon_0a85bfd06f.svg","2025-05-16T15:01:54.000Z","2026-01-08T22:06:07.895Z",{"id":24,"title":2654,"text":2655,"icon":2656},"Tool & Sampling","We create your tool and send you series samples for approval.",{"id":2657,"documentId":2658,"name":2659,"alternativeText":2660,"caption":16,"width":939,"height":939,"formats":85,"hash":2661,"ext":1135,"mime":1136,"size":2662,"url":2663,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2664,"updatedAt":2665,"publishedAt":2666},2017,"fdcoz6dclius65131s8oha1e","Werkzeug & Bemusterung Icon.svg","Werkzeug & Bemusterung Icon","Werkzeug_and_Bemusterung_Icon_b782df4c18",0.79,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Werkzeug_and_Bemusterung_Icon_b782df4c18.svg","2025-05-16T15:03:51.000Z","2025-05-16T15:03:52.000Z","2026-01-08T22:06:08.084Z",{"id":29,"title":2668,"text":2669,"icon":2670},"Series Production","After checking and approving the samples, we start manufacturing your deep-drawn parts.",{"id":2671,"documentId":2672,"name":2673,"alternativeText":2674,"caption":16,"width":939,"height":2675,"formats":85,"hash":2676,"ext":1135,"mime":1136,"size":2677,"url":2678,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2679,"updatedAt":2679,"publishedAt":2680},2018,"vnd9vtz3y996jc253axwi3r8","Serienfertigung Icon.svg","Serienfertigung Icon",25,"Serienfertigung_Icon_33f1088b96",0.64,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Serienfertigung_Icon_33f1088b96.svg","2025-05-16T15:05:59.000Z","2026-01-08T22:06:08.195Z",{"id":34,"title":2682,"text":2683,"icon":2684},"Shipping","After completion and thorough inspection by our QA team, we will send your series delivery on its way.",{"id":2685,"documentId":2686,"name":2687,"alternativeText":2688,"caption":16,"width":939,"height":939,"formats":85,"hash":2689,"ext":1135,"mime":1136,"size":2677,"url":2690,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2691,"updatedAt":2692,"publishedAt":2693},2019,"t3indrk1wo8jt6f7kkl6m0j9","Versand Icon.svg","Versand Icon","Versand_Icon_52a37f9ff8","https://fsn1.your-objectstorage.com/formary-de-production-cms/Versand_Icon_52a37f9ff8.svg","2025-05-16T15:09:06.000Z","2025-05-16T15:09:07.000Z","2026-01-08T22:06:08.301Z",{"__component":2695,"id":2696,"buttons":2697},"page-template.button",153,[2698],{"id":2699,"visible":176,"label":2700,"link":580,"variant":173},886,"Configure your plastic inlay",{"__component":564,"id":2702,"title":2703,"text":2704,"image":85,"cta_button":2705},146,"Want to Order Your Thermoformed Inlay Quickly and Easily?","Explore our online shop for a wide range of standardized thermoformed inserts for small load carriers and Euro containers, ready for immediate delivery.",{"id":2706,"visible":176,"label":2707,"link":2708,"variant":173},883,"Visit our Online-Shop","/online-shop",{"__component":569,"id":2710,"title":2711,"variant":550,"first_accordion_open":176,"accordions":2712},478,"FAQ – Frequently asked questions about thermoformed inserts",[2713,2717,2721,2725,2729,2733,2737,2741,2745,2749],{"id":2714,"title":2715,"content":2716},2966,"What is a thermoformed insert?","\u003Cp>A thermoformed insert is a thermoformed molded part that secures products in cavities or recesses. It is also referred to as a plastic insert or plastic inlay.\u003C/p>",{"id":2718,"title":2719,"content":2720},2967,"Are thermoformed inserts food-safe or suitable for medical applications?","\u003Cp>Yes. For applications in medical technology or the food service industry, we use plastics that are food-safe, scratch-resistant, and resistant to cleaning agents.\u003C/p>",{"id":2722,"title":2723,"content":2724},2968,"How much does a plastic inlay cost?","\u003Cp>Costs depend on size, quantity, material, and design. We are happy to provide you with a non-binding quote.\u003C/p>",{"id":2726,"title":2727,"content":2728},2969,"How long do plastic inserts last?","\u003Cp>Reusable inlays are designed for many years of use. Thanks to robust materials and reinforcements, they remain stable even under high loads.\u003C/p>",{"id":2730,"title":2731,"content":2732},2970,"What is the difference between single-use and reusable thermoformed inserts?","\u003Cul>\u003Cli>\u003Cstrong>Single-use tray:\u003C/strong> cost-effective solution for one-time use\u003C/li>\u003Cli>\u003Cstrong>Reusable tray: \u003C/strong>robust, durable, and sustainable for long-term circulation\u003C/li>\u003C/ul>",{"id":2734,"title":2735,"content":2736},2971,"Which surface finishes are possible?","\u003Cp>Thermoformed inserts can be produced with smooth, textured, or grained surfaces. In addition, painting, printing, or logos are possible. Learn more under \u003Ca href=\"https://www.formary.de/en/post-processing-methods/surface-treatment\">Plastic surface treatment.\u003C/a>\u003C/p>",{"id":2738,"title":2739,"content":2740},2972,"How is the cavity design determined?","\u003Cp>The cavity design is based on the CAD data of your components. Factors such as packing density, orientation, and removal processes determine the layout. If required, clamping features or undercuts can also be integrated. Learn more under \u003Ca href=\"https://www.formary.de/en/blog/how-to-determine-tray-cavities\">defining cavity design.\u003C/a>\u003C/p>",{"id":2742,"title":2743,"content":2744},2973,"What should be considered when designing thermoformed inserts?","\u003Cp>Key factors include radii, draft angles, wall thicknesses, and dimensional tolerances. Ergonomic details such as grip recesses and stabilization through ribs are also taken into account at an early stage.\u003C/p>",{"id":2746,"title":2747,"content":2748},2974,"Which plastics are best suited for thermoformed inserts?","\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/pet-a-plastic\">\u003Cstrong>PET-A\u003C/strong>\u003C/a>: transparent, recyclable\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/ps-plastic\">\u003Cstrong>PS\u003C/strong>\u003C/a>: cost-effective, versatile\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/en/materials/abs-plastic\">\u003Cstrong>ABS\u003C/strong>\u003C/a>: robust, durable\u003C/li>\u003Cli>ESD materials: for electronic components\u003C/li>\u003C/ul>",{"id":2750,"title":2751,"content":2752},2975,"Are there also standard inlays?","\u003Cp>Yes. In addition to custom solutions, formary also offers standard inlays for KLT containers and Euro containers. Our \u003Ca href=\"https://www.formary.de/en/blog/slc-inlays-solution-for-transport-storage\">SLC inserts\u003C/a> are ideal if you are looking for a fast and cost-effective solution without tooling costs. Visit the \u003Ca href=\"https://www.formary.de/en/online-shop\">online shop.\u003C/a>\u003C/p>",{"__component":1260,"id":2754,"title":2755,"variant":546,"cta_button":85,"blogarticles":2756,"style":85},112,"More insights into thermoformed inserts & design",[2757,2846,2921,3003],{"id":1347,"documentId":2758,"createdAt":2759,"updatedAt":2760,"publishedAt":85,"locale":10,"title":2761,"introduction":2762,"content":2763,"slug":2764,"cover":2765,"seo":2817,"blog_author":2821,"blogcategory":2830,"inline_hubspot_form":85,"blocks":2837,"localizations":2838},"p46qiqgsab5462kx1xih63sn","2026-01-13T15:51:48.797Z","2026-01-26T08:36:47.493Z","SLC Inlays – The Optimal Solution for Transport and Storage","Small Load Carriers (SLCs) are widely used as transport and storage containers across various industries. Their functionality is enhanced by SLC Inlays, which protect delicate components, improve organization, and simplify handling. Learn more in this article.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What Are SLCs (Small Load Carriers)?\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>SLCs (Small Load Carriers)\u003C/strong>&nbsp;are standardized plastic containers used in logistics and manufacturing for the secure storage and transport of small parts. They are durable, stackable, and compatible with automated storage systems, simplifying any logistical process.\u003C/p>\u003Cp>\u003Cstrong>Types of SLC Containers:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>R-SLC (Returnable Small Load Carrier)\u003C/strong>&nbsp;– Sturdy container with a reinforced base, ideal for heavy loads and automated systems.\u003C/li>\u003Cli>\u003Cstrong>E-SLC (Ergonomic Small Load Carrier)\u003C/strong>&nbsp;– Designed with special grips for easier manual handling.\u003C/li>\u003Cli>\u003Cstrong>RL-SLC (Returnable Lightweight SLC)\u003C/strong>&nbsp;– A lighter version of the R-SLC for applications with lower weight requirements.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/KLT_6e5f4d4777.png\" alt=\"SLC container in blue \">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">SLC Inserts as the Perfect Addition to Small Load Carriers\u003C/span>\u003C/h2>\u003Cp>Euronorm containers are often used, but problems arise when components are transported as bulk goods and become damaged. To avoid this, suitable SLC inserts are required to secure the components. SLC inserts and inlays are customized container inserts, specially developed for SLCs and Euronorm containers using the plastic thermoforming process. They ensure structured, secure storage of components or parts that must not be handled as bulk goods. Container inserts can be used for any components, provided that they fit into the insert's slots.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Advantages of SLC Inserts:\u003C/span>\u003C/h2>\u003Cp>Container inserts offer numerous advantages in transport and warehousing. These include:\u003C/p>\u003Ch4>Perfect protection of components\u003C/h4>\u003Cp>Sensitive components require special protection. SLC inserts offer optimum fixation thanks to their precise fit and prevent components from colliding with each other or being damaged by movement.\u003C/p>\u003Ch4>More efficient processes\u003C/h4>\u003Cp>The use of container inserts facilitates handling in production and logistics. SLC inserts divide the interior into compartments for different components. The clear structuring of the components within the SLC speeds up picking and assembly, resulting in more efficient processes.\u003C/p>\u003Ch4>Protection against electrostatic discharge (ESD)\u003C/h4>\u003Cp>ESD inserts can be used for electronic components to protect them from electrostatic discharge. This is particularly important in the electronics and automotive industries. Find out more at ESD Trays.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_ESD_Tiefzieheinlagen_aus_Kunststoff_frontal_012ce2ae90.png\" alt=\"Standard ESD-Tiefzieheinlagen aus Kunststoff_frontal\">\u003C/figure>\u003Ch4>Efficient use of space\u003C/h4>\u003Cp>The precise arrangement of the container inserts ensures optimum use of the available space in small load carriers and Euro containers.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Typical areas of application for SLC inserts\u003C/span>\u003C/h2>\u003Cp>SLC inserts are used in numerous branches of industry and contribute to increased efficiency in storage and transport logistics. In the automotive sector, they enable the safe storage and transport of screws, nuts, and other small parts.\u003C/p>\u003Cp>The electronics industry benefits from customized container inserts that protect sensitive components such as circuit boards and microchips from vibration. In medicine, sterile SLC inlays ensure hygienic storage of instruments and prevent contamination. The food industry also relies on special, food-safe container inserts that guarantee safe and hygienic packaging.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Overview of the areas of application for SLC inlays\u003C/span>\u003C/h2>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Industry\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Use Case for SLC Inserts\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Automotive\u003C/strong>\u003C/td>\u003Ctd>Organizing and protecting screws, nuts, and small parts\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Electronics\u003C/strong>\u003C/td>\u003Ctd>Safe transport of sensitive components (PCBs, microchips)\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Medical\u003C/strong>\u003C/td>\u003Ctd>Sterile storage of instruments and accessories\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cstrong>Food Industry\u003C/strong>\u003C/td>\u003Ctd>Food-safe inserts for hygienic packaging\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Conclusion – Increased Efficiency with SLC Inserts\u003C/span>\u003C/h2>\u003Cp>From production to logistics and warehousing, SLC inserts significantly enhance the efficiency of&nbsp;\u003Cstrong>Small Load Carriers and Euro containers\u003C/strong>. They&nbsp;\u003Cstrong>improve protection, organization, and workflow efficiency\u003C/strong>—making them a must-have for any industry.\u003C/p>\u003Cp>Find the perfect SLC insert for your needs in our online shop!\u003C/p>","slc-inlays-solution-for-transport-storage",{"id":2766,"documentId":2767,"name":2768,"alternativeText":2769,"caption":16,"width":224,"height":405,"formats":2770,"hash":2812,"ext":260,"mime":263,"size":2813,"url":2814,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2815,"updatedAt":2815,"publishedAt":2816},2076,"i2qbpydwktuah271bgnsv8aj","SLC Inlays optimal solution Blog Banner Eng","SLC Inlays optimal solution",{"lg":2771,"md":2776,"sm":2781,"xl":2786,"2xl":2792,"avatar":2797,"default":2802,"thumbnail":2807},{"ext":260,"url":2772,"hash":2773,"mime":263,"name":2774,"path":85,"size":2775,"width":217,"height":426},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","lg_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","lg_SLC Inlays optimal solution Blog Banner Eng",315.83,{"ext":260,"url":2777,"hash":2778,"mime":263,"name":2779,"path":85,"size":2780,"width":210,"height":419},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","md_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","md_SLC Inlays optimal solution Blog Banner Eng",187.1,{"ext":260,"url":2782,"hash":2783,"mime":263,"name":2784,"path":85,"size":2785,"width":143,"height":433},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","sm_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","sm_SLC Inlays optimal solution Blog Banner Eng",131.48,{"ext":260,"url":2787,"hash":2788,"mime":263,"name":2789,"path":85,"size":2790,"width":325,"height":2791},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","xl_SLC Inlays optimal solution Blog Banner Eng",402.04,720,{"ext":260,"url":2793,"hash":2794,"mime":263,"name":2795,"path":85,"size":2796,"width":203,"height":412},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","2xl_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","2xl_SLC Inlays optimal solution Blog Banner Eng",448.06,{"ext":260,"url":2798,"hash":2799,"mime":263,"name":2800,"path":85,"size":2801,"width":276,"height":2473},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","avatar_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","avatar_SLC Inlays optimal solution Blog Banner Eng",12.11,{"ext":260,"url":2803,"hash":2804,"mime":263,"name":2805,"path":85,"size":2806,"width":282,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","default_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","default_SLC Inlays optimal solution Blog Banner Eng",84.94,{"ext":260,"url":2808,"hash":2809,"mime":263,"name":2810,"path":85,"size":2811,"width":440,"height":441},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","thumbnail_SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452","thumbnail_SLC Inlays optimal solution Blog Banner Eng",34.47,"SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452",150.59,"https://fsn1.your-objectstorage.com/formary-de-production-cms/SLC_Inlays_optimal_solution_Blog_Banner_Eng_de9ab1c452.png","2025-06-02T11:32:34.000Z","2026-01-08T22:06:16.182Z",{"id":2818,"open_graph_title":2819,"open_graph_description":2820,"title":2819,"description":2820},2231,"SLC inserts – Efficient storage and transport solution","SLC inserts optimize storage and transport ▶ Protection, organization, and efficiency for your components. Learn more now!",{"id":1406,"documentId":2822,"createdAt":2823,"updatedAt":2824,"publishedAt":85,"locale":10,"role":2825,"name":2826,"email":2827,"phone":2828,"meeting_url":2829},"umk62m0sgi9fe20ee90o9b9f","2026-01-16T11:13:10.227Z","2026-01-30T14:36:02.615Z","Marketing and PR Manager","Sarah Guaglianone","sarah.guaglianone@formary.de","015202087894","https://meetings.hubspot.com/sarah-guaglianone",{"id":758,"documentId":2831,"createdAt":2832,"updatedAt":2833,"publishedAt":85,"locale":10,"title":2834,"slug":2835,"description":2836},"nm4hkxw9ydvlepb5n0fbq8ls","2026-01-13T16:44:17.483Z","2026-01-26T08:25:05.206Z","Thermoformed Parts in Practice","thermoformed-parts-in-practice","All insights into the practice of thermoforming. Useful tips on what to consider. Here you will find entries on all aspects of thermoforming.",[],[2839],{"id":108,"documentId":2758,"createdAt":2840,"updatedAt":2841,"publishedAt":85,"locale":128,"title":2842,"introduction":2843,"content":2844,"slug":2845},"2026-01-08T23:07:32.219Z","2026-03-30T07:58:39.419Z","KLT Einlagen – Optimale Lösung für Transport und Lagerung","Kleinladungsträger (KLTs) werden als Transport- und Lagerbehälter in zahlreichen Branchen verwendet. Ihre Funktionalität wird dabei durch KLT Einlagen erweitert. KLT Inlays schützen empfindliche Bauteile, optimieren die Organisation und erleichtern die Handhabung. Mehr dazu im Beitrag.","\u003Ch2>\u003Cspan style=\"color:#005250;\">KLT Einlagen für Transport und Lagerung - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>KLTs (Kleinladungsträger)\u003C/strong> sind standardisierte, stapelbare Kunststoffbehälter für sicheren Transport und Lagerung von Kleinteilen, kompatibel mit automatisierten Systemen.\u003C/li>\u003Cli>\u003Cstrong>KLT Einlagen\u003C/strong> sichern Bauteile, verhindern Schäden, ermöglichen ESD-Schutz und strukturieren den Innenraum für effizientere Prozesse.\u003C/li>\u003Cli>KLT Einlagen werden branchenübergreifend eingesetzt (Automobil, Elektronik, Medizin, Lebensmittel) und steigern Schutz, Organisation und Effizienz in Lagerung und Transport.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was sind KLTs (Kleinladungsträger)?&nbsp;\u003C/span>\u003C/h2>\u003Cp>Kleinladungsträger (KLTs) sind standardisierte Kunststoffbehälter, die in Logistik und Fertigung zur sicheren Aufbewahrung und zum Transport von Kleinteilen genutzt werden. Sie sind robust, stapelbar und mit automatisierten Lagersystemen kompatibel. Kurzum: KLT Behälter oder andere Euroboxen vereinfachen jeden logistischen Prozess.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/KLT_6e5f4d4777.png\" alt=\"KLT \">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Verschiedene KLT-Typen\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>R-KLT (Rückführbarer Kleinladungsträger)\u003C/strong> – Stabiler Behälter mit verstärktem Boden, geeignet für hohe Lasten und automatisierte Systeme.\u003C/li>\u003Cli>\u003Cstrong>E-KLT (Ergonomischer Kleinladungsträger)\u003C/strong> – Mit speziellen Griffen für eine leichtere manuelle Handhabung.\u003C/li>\u003Cli>\u003Cstrong>RL-KLT (Rückführbarer Leicht-KLT)\u003C/strong> – Leichtere Variante des R-KLT für Anwendungen mit geringerer Belastung.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">KLT Einlagen: Sichere und strukturierte Lösung für Kleinladungsträger\u003C/span>\u003C/h2>\u003Cp>Häufig wird bereits ein Euronormbehälter verwendet, doch es treten Probleme auf, wenn Bauteile als Schüttgut transportiert und beschädigt werden. Um dies zu vermeiden, werden passende KLT Einlagen zur \u003Ca href=\"https://www.formary.de/blog/bauteilsicherheit-fuer-ihre-kleinteile-durch-tiefzieheinlagen\">Bauteilsicherheit\u003C/a> benötigt.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp> ℹ️ In unserem \u003Ca href=\"https://www.formary.de/online-shop\"> Online-Shop \u003C/a> können Sie zwischen 200 verschiedenen KLT Inlays wählen, die für gängige Außenbehältergrößen konzipiert sind.\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch3>\u003Cspan style=\"color:#005250;\">Was sind KLT Einlagen?\u003C/span>\u003C/h3>\u003Cp>KLT Einlagen und \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">Inlays\u003C/a> sind individuell angepasste Behältereinlagen, speziell für KLTs und Euronormbehälter mit dem \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff Tiefziehverfahren\u003C/a> entwickelt. Sie sorgen für eine strukturierte, sichere Lagerung von Bauteilen oder auch Teile, die nicht als Schüttgut gehandelt werden dürfen. Behältereinlagen können für jegliche Bauteile verwendet werden, vorausgesetzt, dass diese in die Nester der Einlage reinpassen.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/KLT_Einlagen_im_Behaelter_b39a614efd.png\" alt=\"KLT Einlage im Behälter\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Vorteile von KLT Einlagen\u003C/span>\u003C/h2>\u003Cp>Behältereinlagen bieten zahlreiche Vorteile im Transport - und Lagerwesen. Dazu gehören:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Perfekter Schutz der Bauteile\u003C/span>\u003C/h3>\u003Cp>Empfindliche Bauteile benötigen speziellen Schutz. KLT Einlagen bieten durch ihre passgenaue Form eine optimale Fixierung und verhindern, dass Bauteile aneinanderstoßen oder durch Bewegung beschädigt werden.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Effizientere Prozesse\u003C/span>\u003C/h3>\u003Cp>Die Verwendung von Behälterinlays erleichtert das Handling in der Produktion und Logistik. KLT Inlays unterteilen den Innenraum in Fächer für verschiedene Bauteile. Durch die klare Strukturierung der Bauteile innerhalb der KLTs wird die Kommissionierung und Montage beschleunigt, was zu effizienteren Abläufen führt.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Schutz vor elektrostatischer Entladung (ESD)\u003C/span>\u003C/h3>\u003Cp>Für elektronische Bauteile können \u003Ca href=\"https://www.formary.de/online-shop/3394252\">ESD Einlagen\u003C/a> verwendet werden, um diese vor elektrostatischer Entladung zu schützen. \u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">ESD-Schutz\u003C/a> ist besonders in der Elektronik- und Automobilindustrie essenziell.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Effiziente Raumausnutzung\u003C/span>\u003C/h3>\u003Cp>Durch die präzise Anordnung der Behältereinlagen wird der verfügbare Platz in Kleinladungsträgern und Eurobehältern optimal genutzt.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Typische Anwendungsbereiche von KLT Einlagen\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_ESD_Tiefzieheinlagen_aus_Kunststoff_frontal_012ce2ae90.png\" alt=\"Standard ESD-Tiefzieheinlagen aus Kunststoff_frontal\">\u003C/figure>\u003Cp>KLT Einlagen werden in vielen Industriezweigen eingesetzt. Sie erhöhen die Effizienz in der Lager- und Transportlogistik, schützen empfindliche Bauteile und sichern eine hygienische Aufbewahrung.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">KLT Einlagen im Automotive-Sektor\u003C/span>\u003C/h3>\u003Cp>Im \u003Ca href=\"https://www.formary.de/branchen/automotive\">Automotive\u003C/a>-Sektor ermöglichen Behältereinlagen die sichere Aufbewahrung und den Transport von Schrauben, Muttern und anderen Kleinteilen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">KLT Inlays für die Elektronikbranche\u003C/span>\u003C/h3>\u003Cp>Die \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronikbranche\u003C/a> profitiert von maßgeschneiderten Behältereinlagen, die empfindliche Bauteile wie Platinen oder Mikrochips vor Erschütterungen schützen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Hygienische Lösungen für die Medizintechnik\u003C/span>\u003C/h3>\u003Cp>In der \u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizin\u003C/a> sorgen sterile KLT Inlays für eine hygienische Lagerung von Instrumenten und verhindern Verunreinigungen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">KLT Einlagen in der Nahrungsmittelindustrie\u003C/span>\u003C/h3>\u003Cp>Auch die \u003Ca href=\"https://www.formary.de/branchen/nahrungsmittel\">Nahrungsmittelindustrie\u003C/a> setzt auf spezielle, lebensmittelechte Behälterinlays, die eine sichere und hygienische Verpackung gewährleisten.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Übersicht der Einsatzbereiche von KLT Inlays\u003C/span>\u003C/h4>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cstrong>Branche\u003C/strong>\u003C/th>\u003Cth>\u003Cstrong>Einsatzbereich von KLT Einlagen\u003C/strong>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>Automobilindustrie\u003C/td>\u003Ctd>Ordnung und Schutz für Schrauben, Muttern, Kleinteile\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Elektronikbranche\u003C/td>\u003Ctd>Sicherer Transport empfindlicher Bauteile (Platinen, Mikrochips)\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Medizintechnik\u003C/td>\u003Ctd>Sterile Lagerung von Instrumenten und Zubehör\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>Lebensmittelindustrie\u003C/td>\u003Ctd>Verwendung lebensmittelechter KLT Inlays für Hygiene und Sicherheit\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zu KLT Einlagen\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Was sind KLTs?\u003C/span>\u003C/h4>\u003Cp>KLTs sind standardisierte Kunststoffbehälter, die Kleinteile sicher lagern und transportieren, stapelbar sind und in automatisierte Lagersysteme passen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Typen von KLTs gibt es?\u003C/span>\u003C/h4>\u003Cul>\u003Cli>\u003Cstrong>R-KLT:\u003C/strong> Rückführbar, stabil, für hohe Lasten\u003C/li>\u003Cli>\u003Cstrong>E-KLT:\u003C/strong> Ergonomisch, leichteres Handling\u003C/li>\u003Cli>\u003Cstrong>RL-KLT:\u003C/strong> Leichte Version für weniger belastete Anwendungen\u003C/li>\u003C/ul>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Warum werden KLT Einlagen verwendet?\u003C/span>\u003C/h4>\u003Cp>Einlagen sichern Bauteile, verhindern Beschädigungen, ermöglichen ESD-Schutz und strukturieren den Innenraum für effizienteres Handling.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Für welche Branchen eignen sich KLT Einlagen?\u003C/span>\u003C/h4>\u003Cp>Die Automobilindustrie, Elektronikbranche, Medizintechnik und Lebensmittelindustrie profitieren von sicherer, geordneter und ggf. steriler Lagerung.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Können KLT Einlagen individuell angepasst werden?\u003C/span>\u003C/h4>\u003Cp>Ja, Einlagen werden passgenau für KLTs oder Euronormbehälter hergestellt, passend für spezifische Bauteile.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Vorteile bieten KLT Einlagen?\u003C/span>\u003C/h4>\u003Cul>\u003Cli>Schutz empfindlicher Teile\u003C/li>\u003Cli>Effiziente Raumausnutzung\u003C/li>\u003Cli>Schnellere Kommissionierung und Montage\u003C/li>\u003Cli>ESD-Schutz für elektronische Bauteile\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Fazit - Effizienzsteigerung durch KLT Einlagen\u003C/span>\u003C/h2>\u003Cp>Ob in der Produktion, Logistik oder Lagerhaltung – KLT Einlagen optimieren die Nutzung von Kleinladungsträgern und Euronormbehältern erheblich. Sie verbessern den Schutz, die Organisation und die Effizienz der Arbeitsprozesse. Finden Sie in unserem \u003Ca href=\"https://www.formary.de/online-shop\">Online-Shop\u003C/a> die passende KLT Einlage für Ihre Anforderungen!\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:43.12%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Mockup_Online_Shop_6c29b63931.png\" alt=\"formary Online-Shop Mockup\">\u003C/figure>","klt-einlagen-optimale-loesung-fuer-transport-und-lagerung",{"id":2847,"documentId":2848,"createdAt":2849,"updatedAt":2850,"publishedAt":85,"locale":10,"title":2851,"introduction":2852,"content":2853,"slug":2854,"cover":2855,"seo":2906,"blog_author":2910,"blogcategory":2911,"inline_hubspot_form":85,"blocks":2912,"localizations":2913},352,"my3ss0y0qmen3dlue8sg3mzu","2026-01-13T15:51:48.023Z","2026-01-26T08:34:53.736Z","Component Safety for Your Small Parts: How Thermoformed Plastic Inserts Ensure Secure Transport","Delicate components require protection against damage to prevent costs and downtime. Thermoformed plastic inserts provide an efficient solution for safe transport and storage. In this article, you will learn how thermoformed inserts optimize component safety.","\u003Ch2>\u003Cspan style=\"color:#005250;\">What Is Component Safety?\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>Definition:\u003C/strong>&nbsp;Component safety includes all measures designed to protect sensitive or valuable components from damage. This involves specialized packaging solutions and transport aids that ensure secure handling. Protection can include the following aspects:\u003C/p>\u003Col>\u003Cli>\u003Cstrong>Mechanical Protection\u003C/strong>&nbsp;– Prevents scratches, impacts, dents, or other damage from external forces.\u003C/li>\u003Cli>\u003Cstrong>Chemical Protection&nbsp;\u003C/strong>– Shields components from corrosion, moisture, or harmful chemicals.\u003C/li>\u003Cli>\u003Cstrong>ESD Protection\u003C/strong>&nbsp;– Prevents damage from electrostatic discharge (ESD), which is especially crucial in the electronics industry.\u003C/li>\u003C/ol>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Bauteile_fuer_Tiefzieheinlagen_e81d4dafad.png\" alt=\"Bauteile für Tiefzieheinlagen\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">How Thermoformed Plastic Inserts Protect Your Components\u003C/span>\u003C/h2>\u003Cp>Thermoformed inserts, also known as inlays, are produced using the&nbsp;\u003Cstrong>plastic thermoforming process\u003C/strong>. Through&nbsp;\u003Cstrong>sheet or roll production\u003C/strong>, plastic films are heated and shaped into a mold. The result includes not only inserts but also&nbsp;\u003Cstrong>plastic trays, covers, and containers\u003C/strong>.\u003C/p>\u003Cp>These inserts securely hold products or bulk materials in a&nbsp;\u003Cstrong>custom-fit blister\u003C/strong>&nbsp;within a container or box. Their&nbsp;\u003Cstrong>precise shape prevents movement\u003C/strong>, ensuring that sensitive components remain in place. This is especially crucial for&nbsp;\u003Cstrong>delicate parts or products\u003C/strong>&nbsp;that require a specific orientation during assembly. By securing components,&nbsp;\u003Cstrong>thermoformed inserts prevent transport damage and ensure component safety\u003C/strong>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_Tiefzieheinlagen_aus_Kunststoff_b6c50d999e.png\" alt=\"Standard Tiefzieheinlagen aus Kunststoff\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Component Safety for ESD-Sensitive Parts\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:25.11%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Tiezfieheinlage_zur_Bauteilsicherheit_von_elektronischen_Teilen_0dab016189.png\" alt=\"Tiefzieheinlage\">\u003C/figure>\u003Cp>In the&nbsp;\u003Cstrong>electronics industry\u003C/strong>, protecting delicate components from&nbsp;\u003Cstrong>electrostatic discharge (ESD)\u003C/strong>&nbsp;is crucial. This electrical discharge can&nbsp;\u003Cstrong>irreparably damage\u003C/strong>&nbsp;electronic parts, leading to&nbsp;\u003Cstrong>production failures or quality defects\u003C/strong>.\u003C/p>\u003Cp>To prevent this,&nbsp;\u003Cstrong>ESD inserts and trays\u003C/strong>&nbsp;are specially designed to securely store and transport electronic components, ensuring&nbsp;\u003Cstrong>safe handling throughout the logistics chain\u003C/strong>.\u003C/p>\u003Ch3>Industries That Rely on Thermoformed Inserts for Component Safety\u003C/h3>\u003Cp>Thermoformed plastic inserts serve as&nbsp;\u003Cstrong>protective transport solutions\u003C/strong>&nbsp;across various industries. Here are some examples:\u003C/p>\u003Cp>&nbsp;\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>\u003Cp style=\"text-align:center;\">\u003Cstrong>Industry\u003C/strong>\u003C/p>\u003C/th>\u003Cth>\u003Cp style=\"text-align:center;\">\u003Cstrong>Use Case for Thermoformed Inserts\u003C/strong>\u003C/p>\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Automotive\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Protection for body parts, electronic modules, and engine components\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Electronics\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Safe transport of sensitive circuit boards and semiconductor components\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Medical Technology\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Secure storage of precision instruments and implants\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">\u003Cstrong>Logistics &amp; Packaging\u003C/strong>\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Interlayers for stackable containers and pallets\u003C/p>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Why Are Thermoformed Plastic Inserts Ideal for Component Safety?\u003C/span>\u003C/h2>\u003Cp>Thermoformed&nbsp;\u003Cstrong>plastic inserts\u003C/strong>&nbsp;are widely used as&nbsp;\u003Cstrong>durable inlays\u003C/strong>&nbsp;in&nbsp;\u003Cstrong>small load carriers (KLTs) and Euro containers\u003C/strong>, which often endure&nbsp;\u003Cstrong>intensive use\u003C/strong>. For&nbsp;\u003Cstrong>heavy-duty applications\u003C/strong>, such as protecting tools, the material must be particularly&nbsp;\u003Cstrong>robust\u003C/strong>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoff Granulat\">\u003C/figure>\u003Cp>Plastic is the preferred material for thermoformed inserts due to its versatility and durability. Key benefits include:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Lightweight &amp; Long-Lasting\u003C/strong>&nbsp;– Reduces overall weight while withstanding heavy use.\u003C/li>\u003Cli>\u003Cstrong>Flexible &amp; Malleable\u003C/strong>&nbsp;– Easily heated and shaped into&nbsp;\u003Cstrong>precise, custom designs\u003C/strong>.\u003C/li>\u003Cli>\u003Cstrong>Shock-Absorbing\u003C/strong>&nbsp;– Thermoplastics provide&nbsp;\u003Cstrong>impact resistance\u003C/strong>, protecting fragile components.\u003C/li>\u003Cli>\u003Cstrong>Chemical &amp; Corrosion Resistant\u003C/strong>&nbsp;– Most plastics do not react with water, acids, or bases, making them&nbsp;\u003Cstrong>ideal for humid or chemically demanding environments\u003C/strong>.\u003C/li>\u003C/ul>\u003Cp>Commonly Used Plastics in Thermoforming:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>PS (Polystyrene)\u003C/strong>&nbsp;– The&nbsp;\u003Cstrong>standard reference material\u003C/strong>&nbsp;for thermoforming, known for its&nbsp;\u003Cstrong>hardness and chemical resistance\u003C/strong>, making it&nbsp;\u003Cstrong>ideal for transport applications\u003C/strong>.\u003C/li>\u003Cli>\u003Cstrong>ABS (Acrylonitrile Butadiene Styrene)\u003C/strong>&nbsp;– Offers&nbsp;\u003Cstrong>high impact resistance\u003C/strong>&nbsp;and is widely used in&nbsp;\u003Cstrong>automotive and industrial applications\u003C/strong>.\u003C/li>\u003Cli>\u003Cstrong>PP (Polypropylene)\u003C/strong>&nbsp;– Known for its&nbsp;\u003Cstrong>flexibility and heat resistance\u003C/strong>, often used in&nbsp;\u003Cstrong>food and medical industries\u003C/strong>.\u003C/li>\u003C/ul>\u003Cp>When designing the insert, it is important to consider the requirements that the plastic used must meet in order to ensure smooth transport protection for the components.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Component Safety for Your Parts – With formary Standard Thermoformed Inserts\u003C/span>\u003C/h3>\u003Cp>Effective&nbsp;\u003Cstrong>component protection\u003C/strong>&nbsp;is essential to ensure products&nbsp;\u003Cstrong>arrive safely and undamaged\u003C/strong>. Our&nbsp;\u003Cstrong>high-quality thermoformed inserts\u003C/strong>&nbsp;provide&nbsp;\u003Cstrong>secure storage and transport\u003C/strong>&nbsp;for your parts.\u003C/p>\u003Cp>\u003Cstrong>Do you have questions or need personalized advice?\u003C/strong>&nbsp;Contact us today – we’ll help you find the&nbsp;\u003Cstrong>perfect protective solution\u003C/strong>&nbsp;for your components!\u003C/p>","component-safety-for-small-parts",{"id":2856,"documentId":2857,"name":2858,"alternativeText":2859,"caption":16,"width":224,"height":405,"formats":2860,"hash":2901,"ext":260,"mime":263,"size":2902,"url":2903,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2904,"updatedAt":2904,"publishedAt":2905},2067,"p83bew2hbelxk7czfhhrcnzl","Component Safety Blog Banner","Component Safety  in Thermoforming",{"lg":2861,"md":2866,"sm":2871,"xl":2876,"2xl":2881,"avatar":2886,"default":2891,"thumbnail":2896},{"ext":260,"url":2862,"hash":2863,"mime":263,"name":2864,"path":85,"size":2865,"width":217,"height":426},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_Component_Safety_Blog_Banner_687cab0f66.png","lg_Component_Safety_Blog_Banner_687cab0f66","lg_Component Safety Blog Banner",309.66,{"ext":260,"url":2867,"hash":2868,"mime":263,"name":2869,"path":85,"size":2870,"width":210,"height":419},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_Component_Safety_Blog_Banner_687cab0f66.png","md_Component_Safety_Blog_Banner_687cab0f66","md_Component Safety Blog Banner",186.6,{"ext":260,"url":2872,"hash":2873,"mime":263,"name":2874,"path":85,"size":2875,"width":143,"height":433},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_Component_Safety_Blog_Banner_687cab0f66.png","sm_Component_Safety_Blog_Banner_687cab0f66","sm_Component Safety Blog Banner",137.89,{"ext":260,"url":2877,"hash":2878,"mime":263,"name":2879,"path":85,"size":2880,"width":325,"height":2791},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_Component_Safety_Blog_Banner_687cab0f66.png","xl_Component_Safety_Blog_Banner_687cab0f66","xl_Component Safety Blog Banner",409.39,{"ext":260,"url":2882,"hash":2883,"mime":263,"name":2884,"path":85,"size":2885,"width":203,"height":412},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_Component_Safety_Blog_Banner_687cab0f66.png","2xl_Component_Safety_Blog_Banner_687cab0f66","2xl_Component Safety Blog Banner",447.51,{"ext":260,"url":2887,"hash":2888,"mime":263,"name":2889,"path":85,"size":2890,"width":276,"height":2473},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_Component_Safety_Blog_Banner_687cab0f66.png","avatar_Component_Safety_Blog_Banner_687cab0f66","avatar_Component Safety Blog Banner",12.24,{"ext":260,"url":2892,"hash":2893,"mime":263,"name":2894,"path":85,"size":2895,"width":282,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_Component_Safety_Blog_Banner_687cab0f66.png","default_Component_Safety_Blog_Banner_687cab0f66","default_Component Safety Blog Banner",83.43,{"ext":260,"url":2897,"hash":2898,"mime":263,"name":2899,"path":85,"size":2900,"width":440,"height":441},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Component_Safety_Blog_Banner_687cab0f66.png","thumbnail_Component_Safety_Blog_Banner_687cab0f66","thumbnail_Component Safety Blog Banner",32.55,"Component_Safety_Blog_Banner_687cab0f66",192.01,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Component_Safety_Blog_Banner_687cab0f66.png","2025-05-30T14:25:20.000Z","2026-01-08T22:06:14.939Z",{"id":2907,"open_graph_title":2908,"open_graph_description":2909,"title":2908,"description":2909},2230,"Component Safety for Your Small Parts","Component safety for your small parts ▶ We explain how plastic thermoformed inserts ensure safe transport of your components.",{"id":1406,"documentId":2822,"createdAt":2823,"updatedAt":2824,"publishedAt":85,"locale":10,"role":2825,"name":2826,"email":2827,"phone":2828,"meeting_url":2829},{"id":758,"documentId":2831,"createdAt":2832,"updatedAt":2833,"publishedAt":85,"locale":10,"title":2834,"slug":2835,"description":2836},[],[2914],{"id":103,"documentId":2848,"createdAt":2915,"updatedAt":2916,"publishedAt":85,"locale":128,"title":2917,"introduction":2918,"content":2919,"slug":2920},"2026-01-08T23:07:31.892Z","2026-03-30T07:56:34.323Z","Bauteilsicherheit für Ihre Kleinteile: Wie Kunststoff Tiefzieheinlagen für einen sicheren Transport sorgen","Empfindliche Bauteile benötigen Schutz vor Beschädigungen, um Kosten und Ausfälle zu vermeiden. Kunststoff Tiefzieheinlagen bieten eine effiziente Lösung für sicheren Transport und Lagerung. In diesem Beitrag erfahren Sie, wie Tiefzieheinlagen für eine optimale Bauteilsicherheit sorgen. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">Bauteilsicherheit von Kleinteilen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>Kunststoff Tiefzieheinlagen fixieren empfindliche Bauteile passgenau und schützen sie vor Stößen, Kratzern und Feuchtigkeit.\u003C/li>\u003Cli>Sie bieten mechanischen, chemischen und bei Bedarf auch elektrostatischen Schutz für Bauteile in Transport und Lagerung.\u003C/li>\u003Cli>Die präzise Formgebung erleichtert das sichere Handling und reduziert Transportschäden in verschiedenen Branchen.\u003C/li>\u003Cli>Durch ihre Wiederverwendbarkeit und Langlebigkeit sind sie eine wirtschaftliche Lösung für Bauteilsicherheit.\u003C/li>\u003C/ul>\u003Cp>→ Bestellen Sie jetzt Ihre Tiefzieheinlagen in unserem \u003Ca href=\"https://www.formary.de/online-shop\">Online-Shop!\u003C/a>\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was ist Bauteilsicherheit?\u003C/span>\u003C/h2>\u003Cp>\u003Cstrong>Bauteilsicherheit Definition:\u003C/strong> Die Bauteilsicherheit umfasst alle Maßnahmen, die darauf abzielen, empfindliche oder wertvolle Bauteile vor Beschädigungen zu schützen. Dazu gehören spezielle Verpackungslösungen und Transporthilfen, die den sicheren Umgang mit den Bauteilen gewährleisten.&nbsp;\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Schutzarten im Überblick\u003C/span>\u003C/h3>\u003Col>\u003Cli>\u003Cstrong>Mechanischer Schutz:\u003C/strong> Vermeidung von Kratzern, Stößen, Dellen oder anderen Beschädigungen durch externe Einwirkungen.\u003C/li>\u003Cli>\u003Cstrong>Chemischer Schutz:\u003C/strong> Schutz vor Korrosion, Feuchtigkeit oder schädlichen Chemikalien.\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/blog/esd-trays-aus-kunststoff-einsatz-und-vorteile\">\u003Cstrong>ESD-Schutz:\u003C/strong>\u003C/a> Vermeidung von Schäden durch elektrostatische Entladung (ESD), besonders wichtig in der \u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronikbranche.\u003C/a>\u003C/li>\u003C/ol>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Bauteile_fuer_Tiefzieheinlagen_e81d4dafad.png\" alt=\"Bauteile für Tiefzieheinlagen\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Wie Kunststoff Tiefzieheinlagen Ihre Bauteile schützen\u003C/span>\u003C/h2>\u003Cp>Kunststoff Tiefzieheinlagen oder auch \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-inlays-einlagen\">\u003Cu>Inlays\u003C/u>\u003C/a> schützen Ihre Kleinteile oder auch Schüttgut, indem sie diese sicher in einem passgenauen Blister innerhalb eines Behälters oder einer Box zu fixieren. Durch ihre passgenaue Passform wird verhindert, dass diese sich bewegen. Besonders bei empfindlichen Bauteilen oder Produkten, die in einer bestimmten Ausrichtung montiert werden müssen, sind solche Fixierungen wichtig, um Transportschäden zu vermeiden und Bauteilsicherheit zu gewährleisten.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wie werden Tiefzieheinlagen hergestellt?\u003C/span>\u003C/h3>\u003Cp>Tiefzieheinlagen entstehen durch das \u003Ca href=\"https://www.formary.de/tiefziehen-kunststoff\">Kunststoff-Tiefziehverfahren\u003C/a>. Mithilfe der \u003Ca href=\"https://www.formary.de/plattenfertigung\">Plattenfertigung\u003C/a> oder \u003Ca href=\"https://www.formary.de/rollenfertigung\">Rollenfertigung\u003C/a> werden Kunststofffolien durch einen Erwärm-Vorgang in eine Form gebracht. Das Ergebnis sind neben Einlagen auch \u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftrays,\u003C/a> \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-abdeckungen-gehaeuse\">Abdeckungen\u003C/a> und \u003Ca href=\"https://www.formary.de/loesungen/kunststoff-behaeltnisse\">Behältnisse\u003C/a>.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Standard_Tiefzieheinlagen_aus_Kunststoff_b6c50d999e.png\" alt=\"Standard Tiefzieheinlagen aus Kunststoff\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Designmerkmale von Standard Tiefzieheinlagen\u003C/span>\u003C/h2>\u003Cp>Bei der Konstruktion von Tiefzieheinlagen wird auf folgende Punkte geachtet:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Formangepasste Nester:\u003C/strong> Rund, eckig oder rippenförmig, je nach Bauteilgeometrie.\u003C/li>\u003Cli>\u003Cstrong>Klemmvorrichtungen:\u003C/strong> Halten sensible Produkte fest im Nest.\u003C/li>\u003Cli>\u003Cstrong>Minimaler Stanzrand:\u003C/strong> Sorgt für bündigen Abschluss mit dem Behälter und verhindert Verrutschen.\u003C/li>\u003C/ul>\u003Cp>Diese Merkmale stellen sicher, dass Bauteile in jeder Transportsituation sicher und stabil gelagert sind.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:25.11%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/ESD_Tiezfieheinlage_zur_Bauteilsicherheit_von_elektronischen_Teilen_0dab016189.png\" alt=\"ESD Tray Mockup\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Bauteilsicherheit für ESD-empfindliche Bauteile\u003C/span>\u003C/h2>\u003Cp>Gerade in der Elektronikindustrie ist der Schutz empfindlicher Bauteile vor elektrostatischer Entladung (ESD) maßgeblich.\u003C/p>\u003Cp>Diese elektrische Entladung kann elektronische Komponenten irreparabel beschädigen, was zu Produktionsausfällen oder Qualitätsmängeln führen kann. \u003Ca href=\"https://www.formary.de/online-shop/3394447\">ESD-Einlagen\u003C/a> als auch \u003Ca href=\"https://www.formary.de/produkte/esd-werkstuecktraeger-fuer-elektronik\">ESD-Trays\u003C/a> sind daher speziell dafür entwickelt, elektronische Bauteile sicher zu lagern und zu transportieren.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Branchen &amp; Einsatzbereiche\u003C/span>\u003C/h4>\u003Cp>Einlagen werden als Kunststoff Transportschutz in zahlreichen Branchen eingesetzt. Hier sind einige Beispiele:\u003C/p>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Branche\u003C/th>\u003Cth>Einsatzbereiche von Tiefzieheinlagen zur Bauteilsicherheit\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Automobilindustrie\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Schutz von Karosserieteilen, Elektronikmodulen und Motorbauteilen\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Elektronikindustrie\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Transport von empfindlichen Leiterplatten und Halbleiterbauteilen\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Medizintechnik\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Sicherung von präzisen Instrumenten und Implantaten\u003C/p>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>\u003Cp style=\"text-align:center;\">Logistik und Verpackung\u003C/p>\u003C/td>\u003Ctd>\u003Cp style=\"text-align:center;\">Zwischenlagen für stapelbare Behälter und Paletten\u003C/p>\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">Warum eignen sich gerade Tiefzieheinlagen aus Kunststoff zur Bauteilsicherheit?\u003C/span>\u003C/h2>\u003Cp>Kunststoff Tiefzieheinlagen werden häufig als langlebige Einsätze in \u003Cstrong>Kleinladungsträgern (KLT)\u003C/strong> und \u003Cstrong>Euronormbehälter\u003C/strong> für Kleinteile verwendet, die regelmäßig stark beansprucht werden. Bei intensiver mechanischer Nutzung, wie etwa bei schwerem Werkzeug, muss das \u003Ca href=\"https://www.formary.de/materialien\">Material\u003C/a> der \u003Ca href=\"https://www.formary.de/blog/klt-einlagen-optimale-loesung-fuer-transport-und-lagerung\">KLT Einlagen\u003C/a> besonders robust sein. Kunststoff ist daher das bevorzugte Material für Tiefzieheinlagen aufgrund seiner Vielseitigkeit und Robustheit.&nbsp;\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Kunststoffflakes_die_sich_in_den_Haenden_befinden_66b91b7e44.png\" alt=\"Kunststoff Granulat\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Kunststoffeigenschaften\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Cstrong>Leicht und langlebig:\u003C/strong> Kunststoff reduziert das Gesamtgewicht der Tiefziehverpackung und hält auch intensiven Beanspruchungen stand.\u003C/li>\u003Cli>\u003Cstrong>Flexibel und formbar:\u003C/strong> Kunststoffe können leicht erwärmt und in nahezu jede gewünschte Form gebracht werden, was eine große Vielfalt an Designs ermöglicht.\u003C/li>\u003Cli>\u003Cstrong>Stoßdämpfend:\u003C/strong> Thermoplaste verfügen eine über eine gute Stoßdämpfung, was sie für stoßabsorbierende Anwendungen ideal macht.\u003C/li>\u003Cli>\u003Cstrong>Chemie- und korrosionsbeständig:\u003C/strong> In der Regel reagieren die meisten Kunststoffe nicht mit Wasser, Säuren und Laugen, wodurch sie sich ideal für den Einsatz in feuchten Umgebungen und bei chemischen Prozessen eignen.\u003C/li>\u003C/ul>\u003Ch3>\u003Cspan style=\"color:#005250;\">Häufig eingesetzte Kunststoffe\u003C/span>\u003C/h3>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/ps\">PS\u003C/a> (Polystyrol)\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/materialien/abs\">ABS\u003C/a> (Acrylnitril-Butadien-Styrol-Copolymer)\u003C/li>\u003Cli>und \u003Ca href=\"https://www.formary.de/materialien/pp\">PP\u003C/a> (Polypropylen).\u003C/li>\u003C/ul>\u003Cp>Es ist bei der Konstruktion der Einlage zu beachten, welche Anforderungen der eingesetzte Kunststoff erfüllen soll, damit ein reibungsloser Transportschutz der Bauteile gewährleistet werden kann.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\n    \u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\">       \n\u003Cp> ℹ️ In unserem  \u003Ca href=\"https://www.formary.de/online-shop\"> Online-Shop \u003C/a>  finden Sie eine Auswahl von über \u003Cb>200 Standard Tiefzieheinlagen\u003C/b> für KLTs und Euronormbehälter aus PS. Polystyrol ist der Standardreferenzkunststoff im Tiefziehen, ist chemiebeständig, weist eine hohe Härte auf und eignet sich somit ideal für Transportanwendungen. \u003C/p>\n    \u003C/div>\u003C/div>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Bauteilsicherheit\u003C/span>\u003C/h2>\u003Ch4>Was ist der Unterschied zwischen Tiefzieheinlagen und Blisterverpackungen?\u003C/h4>\u003Cp>Tiefzieheinlagen sind formangepasste Einsätze für Behälter, während Blisterverpackungen meist als Einwegverpackung für Einzelprodukte dienen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Warum ist ESD-Schutz wichtig?\u003C/span>\u003C/h4>\u003Cp>Weil elektrostatische Entladungen elektronische Bauteile irreparabel schädigen können.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Wie lange halten Tiefzieheinlagen aus Kunststoff?\u003C/span>\u003C/h4>\u003Cp>Je nach Material und Einsatz oft viele Jahre bei intensiver Nutzung.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Welche Branchen profitieren am meisten von Tiefzieheinlagen?\u003C/span>\u003C/h4>\u003Cp>Vor allem Automobil-, Elektronik- und Medizintechnik sowie Logistikunternehmen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Warum sind Kunststoff Tiefzieheinlagen besonders sicher?\u003C/span>\u003C/h4>\u003Cp>Weil sie passgenau gefertigt werden und Bauteile so fixieren, dass Bewegungen und Stöße vermieden werden.\u003C/p>\u003Ch4>\u003Cspan style=\"color:hsl(0,0%,0%);\">Bietet formary auch individuelle Tiefzieheinlagen an?&nbsp;\u003C/span>\u003C/h4>\u003Cp>Ja. Neben unserem Online-Shop können Sie über unseren \u003Ca href=\"https://www.formary.de/konfigurator\">Konfigurator \u003C/a>ganz einfach eine Tiefzieheinlage nach Ihren individuellen Anforderungen konfigurieren und uns Ihre Anfrage schicken. Wir melden uns innerhalb von 24 Stunden bei Ihnen.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Bauteilsicherheit für Ihre Bauteile - Mit formary Standard Tiefzieheinlagen\u003C/span>\u003C/h2>\u003Cp>Ein effektiver Bauteilschutz ist essenziell, um Produkte sicher und unbeschädigt ans Ziel zu bringen. Haben Sie Fragen oder benötigen Sie eine individuelle Beratung? \u003Ca href=\"https://www.formary.de/kontakt\">Kontaktieren\u003C/a> Sie uns gerne – wir helfen Ihnen, die optimale Transportschutz-Lösung zu finden.\u003C/p>","bauteilsicherheit-fuer-ihre-kleinteile-durch-tiefzieheinlagen",{"id":2922,"documentId":2923,"createdAt":2924,"updatedAt":2925,"publishedAt":85,"locale":10,"title":2926,"introduction":2927,"content":2928,"slug":2929,"cover":2930,"seo":2982,"blog_author":2986,"blogcategory":2987,"inline_hubspot_form":85,"blocks":2994,"localizations":2995},337,"etrv6bmhjwr65vywlx6ohzt7","2026-01-13T15:51:45.181Z","2026-01-26T08:28:07.218Z","3D Tray Generator: From CAD model to deep-drawable solution in seconds","In industrial procurement, every minute counts. Packaging must be precisely tailored to the product, deep-drawable, space-saving, stable—and ideally available quickly. But this is precisely what poses a major challenge for many companies.","\u003Cp>The development of customized plastic trays is complex, technically demanding, and, above all, time-consuming. With the new \u003Cstrong>3D Tray Generator\u003C/strong>, the digital platform formary has now developed a tool that radically simplifies this process—at the touch of a button.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Tray development has never been this easy\u003C/span>\u003C/h2>\u003Cp>Simply upload a CAD file and within 30 seconds you will have a complete, thermoformable tray concept – including 3D visualization, packing density calculation, and customizable configuration. Dimensions, material, stacking technology, recessed grips, or Poka Yoke features? Everything can be selected directly for your \u003Cstrong>plastic tray\u003C/strong> – no CAD knowledge required.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_generieren_25caeead96.png\" alt=\"Tray im 3D Generator generieren\">\u003Cfigcaption>Generate tray\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapelung_konfigurieren_f01660c022.png\" alt=\"Configure Stacking\">\u003Cfigcaption>Set stacking\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Abmessungen_anpassen_0d7deadf96.png\" alt=\"Abmessungen definieren\">\u003Cfigcaption>Define dimensions\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Aussenkontur_konfigurieren_b3b58f2a24.png\" alt=\"Außenkonturen definieren im 3D Tray Generator\">\u003Cfigcaption>Configure outer contour (left: recessed grips, right: Poka-Yoke corners)\u003C/figcaption>\u003C/figure>\u003Cp>\u003Ci>“Our requirement was clear: no gimmicks, just a tool that is designed like a professional designer and delivers data that is ready to use immediately,” says Lisa-Marie Bittner, co-founder of formary.\u003C/i>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Faster decisions – earlier planning\u003C/span>\u003C/h2>\u003Cp>This is a real innovation, especially for procurement or logistics managers: the \u003Cstrong>3D Tray Generator\u003C/strong> provides a reliable basis within seconds – ideal for concept phases, customer inquiries, or internal approvals. Even if the component is not yet in series production, the appropriate tray can already be simulated, calculated, and communicated.\u003C/p>\u003Cfigure class=\"image image_resized\" style=\"width:60.84%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/3_D_Tray_Generator_Mockup_2_780e8a9306.webp\" alt=\"3D Tray Generator Mockup\">\u003C/figure>\u003Cp>This not only saves valuable time, but also ensures planning reliability throughout the entire value-added process – from storage to transport logistics.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Ideal for industries with many component variants\u003C/span>\u003C/h3>\u003Cp>The 3D Tray Generator shows its strengths wherever component geometries change frequently or many product variants are processed:\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:35.39%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Upload_der_Bauteiladen_99e0ccd053.png\" alt=\"Bauteildaten des 3D Tray Generators \">\u003C/figure>\u003Cul>\u003Cli>Automotive industry\u003C/li>\u003Cli>Electronics manufacturing\u003C/li>\u003Cli>Medical technology\u003C/li>\u003Cli>Precision engineering and logistics\u003C/li>\u003C/ul>\u003Cp>Digital automation eliminates manual design loops, which in turn helps to minimize sources of error and speed up coordination with internal and external partners.\u003C/p>\u003Cp>\u003Ci>“Packaging is often an afterthought, even though storage, transport, and production logistics depend directly on it,” says co-founder Moritz Bittner. “With our generator, we bring packaging back to the beginning of the planning process—where it belongs.”\u003C/i>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">The bottom line: 30 seconds that make all the difference\u003C/span>\u003C/h2>\u003Cp>The 3D Tray Generator from formary is not a gimmick for engineers – it is a pragmatic tool for anyone responsible for procurement, logistics, or planning. It saves time, reduces costs, and speeds up the process – without waiting times, email ping-pong, or time-consuming CAD coordination.\u003C/p>\u003Cp>See the Tray Generator in action in our \u003Ca href=\"https://landing.formary.de/webinar/3d-tray-generator\">webinar\u003C/a>. Register now!\u003C/p>","3d-tray-generator-cad-modell",{"id":2931,"documentId":2932,"name":2933,"alternativeText":2934,"caption":16,"width":224,"height":405,"formats":2935,"hash":2976,"ext":260,"mime":149,"size":2977,"url":2978,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":2979,"updatedAt":2980,"publishedAt":2981},2137,"dz3n4ifnxa82one6ecal9fyp","3D Tray Generator Banner.png","3D Tray Generator Banner",{"lg":2936,"md":2941,"sm":2946,"xl":2951,"2xl":2956,"avatar":2961,"default":2966,"thumbnail":2971},{"ext":260,"url":2937,"hash":2938,"mime":149,"name":2939,"path":85,"size":2940,"width":217,"height":426},"https://fsn1.your-objectstorage.com/formary-de-production-cms/lg_3_D_Tray_Generator_Banner_bc17502e46.png","lg_3_D_Tray_Generator_Banner_bc17502e46","lg_3D Tray Generator Banner.png",37.33,{"ext":260,"url":2942,"hash":2943,"mime":149,"name":2944,"path":85,"size":2945,"width":210,"height":419},"https://fsn1.your-objectstorage.com/formary-de-production-cms/md_3_D_Tray_Generator_Banner_bc17502e46.png","md_3_D_Tray_Generator_Banner_bc17502e46","md_3D Tray Generator Banner.png",27.05,{"ext":260,"url":2947,"hash":2948,"mime":149,"name":2949,"path":85,"size":2950,"width":143,"height":433},"https://fsn1.your-objectstorage.com/formary-de-production-cms/sm_3_D_Tray_Generator_Banner_bc17502e46.png","sm_3_D_Tray_Generator_Banner_bc17502e46","sm_3D Tray Generator Banner.png",21.89,{"ext":260,"url":2952,"hash":2953,"mime":149,"name":2954,"path":85,"size":2955,"width":325,"height":2791},"https://fsn1.your-objectstorage.com/formary-de-production-cms/xl_3_D_Tray_Generator_Banner_bc17502e46.png","xl_3_D_Tray_Generator_Banner_bc17502e46","xl_3D Tray Generator Banner.png",48.96,{"ext":260,"url":2957,"hash":2958,"mime":149,"name":2959,"path":85,"size":2960,"width":203,"height":412},"https://fsn1.your-objectstorage.com/formary-de-production-cms/2xl_3_D_Tray_Generator_Banner_bc17502e46.png","2xl_3_D_Tray_Generator_Banner_bc17502e46","2xl_3D Tray Generator Banner.png",55.4,{"ext":260,"url":2962,"hash":2963,"mime":149,"name":2964,"path":85,"size":2965,"width":276,"height":2473},"https://fsn1.your-objectstorage.com/formary-de-production-cms/avatar_3_D_Tray_Generator_Banner_bc17502e46.png","avatar_3_D_Tray_Generator_Banner_bc17502e46","avatar_3D Tray Generator Banner.png",3.11,{"ext":260,"url":2967,"hash":2968,"mime":149,"name":2969,"path":85,"size":2970,"width":282,"height":34},"https://fsn1.your-objectstorage.com/formary-de-production-cms/default_3_D_Tray_Generator_Banner_bc17502e46.png","default_3_D_Tray_Generator_Banner_bc17502e46","default_3D Tray Generator Banner.png",15.25,{"ext":260,"url":2972,"hash":2973,"mime":149,"name":2974,"path":85,"size":2975,"width":440,"height":441},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_3_D_Tray_Generator_Banner_bc17502e46.png","thumbnail_3_D_Tray_Generator_Banner_bc17502e46","thumbnail_3D Tray Generator Banner.png",6.54,"3_D_Tray_Generator_Banner_bc17502e46",71.12,"https://fsn1.your-objectstorage.com/formary-de-production-cms/3_D_Tray_Generator_Banner_bc17502e46.png","2025-06-05T13:08:27.000Z","2026-01-07T17:03:47.000Z","2026-01-08T22:06:24.488Z",{"id":2983,"open_graph_title":2984,"open_graph_description":2985,"title":2984,"description":2985},2235,"New: 3D Tray Generator | CAD software","3D Tray Generator: With the new Tray CAD software, you can create a deep-drawable tray concept in seconds ▶ Learn more now!",{"id":1406,"documentId":2822,"createdAt":2823,"updatedAt":2824,"publishedAt":85,"locale":10,"role":2825,"name":2826,"email":2827,"phone":2828,"meeting_url":2829},{"id":574,"documentId":2988,"createdAt":2989,"updatedAt":2990,"publishedAt":85,"locale":10,"title":2991,"slug":2992,"description":2993},"d6axp27sk5g1tsr0kimvewbr","2026-01-13T16:43:42.823Z","2026-01-26T08:21:03.096Z","Platform & Features","platform-and-features","What are the advantages of digital procurement of thermoformed parts and collaboration with the formary platform? Here is our vision. Find out more now.",[],[2996],{"id":1341,"documentId":2923,"createdAt":2997,"updatedAt":2998,"publishedAt":85,"locale":128,"title":2999,"introduction":3000,"content":3001,"slug":3002},"2026-01-08T23:07:33.286Z","2026-04-27T10:05:57.862Z","3D Tray Generator Beta-Version: Vom CAD-Modell zur tiefziehfähigen Lösung in Sekunden","In der industriellen Beschaffung zählt oft jede Minute. Verpackungen müssen exakt auf das Produkt abgestimmt sein, tiefziehfähig, platzsparend, stabil – und idealerweise schnell verfügbar. Doch genau das stellt viele Unternehmen vor einer großen Herausforderung. ","\u003Ch2>\u003Cspan style=\"color:#005250;\">3D Tray Generator – Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cp>Der 3D Tray Generator ist derzeit als Beta-Version verfügbar und kann durch eine Demo mit dem Vertriebsteam genutzt werden.&nbsp;\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Schnell:\u003C/strong> Konzept in 30 Sekunden statt tagelanger Konstruktion\u003C/li>\u003Cli>\u003Cstrong>Einfach:\u003C/strong> CAD-Datei hochladen, Parameter anpassen, fertig, ganz ohne CAD-Erfahrung\u003C/li>\u003Cli>\u003Cstrong>Präzise:\u003C/strong> Professionelle Konstruktion mit belastbaren Daten\u003C/li>\u003Cli>\u003Cstrong>Vielseitig:\u003C/strong> Ideal für Branchen mit vielen Bauteilvarianten\u003C/li>\u003C/ul>\u003Cp>→ Demo anfragen: \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">Tray Generator\u003C/a>\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was kann der 3D Tray Generator?\u003C/span>\u003C/h2>\u003Cp>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\">Einfach eine CAD-Datei hochladen, und innerhalb von 30 Sekunden liegt ein vollständiges, tiefziehfähiges Tray-Konzept vor, inklusive 3D-Visualisierung, Packdichte-Berechnung und anpassbarer Konfiguration. Maße, Material, Stapeltechnik, Griffmulden oder Poka Yoke Features? Alles direkt für Ihr \u003C/span>\u003Ca href=\"https://www.formary.de/loesungen/kunststofftray-lagerung-transport\">Kunststofftray\u003C/a>\u003Cspan style=\"background-color:rgb(255,255,255);color:rgb(66,66,66);\"> auswählbar – ganz ohne CAD-Vorkenntnisse.\u003C/span>\u003C/p>\u003Ch3>\u003Cspan style=\"color:rgb(0,82,80);\">Ihre Vorteile mit dem 3D Tray Generator\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Keine CAD-Vorkenntnisse nötig\u003C/li>\u003Cli>Belastbare Daten statt grober Skizzen\u003C/li>\u003Cli>Sofort einsetzbar in Beschaffung, Logistik und Planung\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tray_generieren_25caeead96.png\" alt=\"Tray im 3D Generator generieren\">\u003Cfigcaption>Tray generieren\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Stapelung_konfigurieren_f01660c022.png\" alt=\"Stapelung konfigurieren\">\u003Cfigcaption>Stapelung festlegen\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Abmessungen_anpassen_0d7deadf96.png\" alt=\"Abmessungen definieren\">\u003Cfigcaption>Abmessungen definieren\u003C/figcaption>\u003C/figure>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Aussenkontur_konfigurieren_b3b58f2a24.png\" alt=\"Außenkonturen definieren im 3D Tray Generator\">\u003Cfigcaption>Außenkontur konfigurieren (links: Griffmulden, rechts: Poka-Yoke Ecken)\u003C/figcaption>\u003C/figure>\u003Cblockquote>\u003Cp style=\"text-align:center;\">\u003Ci>„Unser Anspruch war klar: keine Spielerei, sondern ein Werkzeug, das konstruiert wie ein professioneller Konstrukteur und sofort einsatzbereite Daten liefert“, sagt Lisa-Marie Bittner, Co-Founderin von formary.\u003C/i>\u003C/p>\u003C/blockquote>\u003Ch2>\u003Cspan style=\"color:#005250;\">Für wen ist der 3D Tray Generator geeignet?\u003C/span>\u003C/h2>\u003Cp>Gerade für Beschaffungs- oder Logistikverantwortliche ist das eine echte Innovation: Der \u003Ca href=\"https://www.formary.de/3d-services/tray-generator\">3D Tray Generator\u003C/a> liefert innerhalb von Sekunden eine belastbare Grundlage. Das ist ideal für Konzeptphasen, Kundenanfragen oder interne Freigaben. Selbst wenn das Bauteil noch nicht in Serie geht, kann das passende Tray bereits simuliert, kalkuliert und kommuniziert werden.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:54.54%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/3_D_Tray_Generator_Mockup_2_0cbff77c1f.webp\" alt=\"3D Tray Generator Mockup\">\u003C/figure>\u003Cp>Das spart nicht nur wertvolle Zeit, sondern sorgt auch für Planungssicherheit im gesamten Wertschöpfungsprozess – vom Lagerplatz bis zur Transportlogistik.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">In welchen Branchen kann der Tray Generator eingesetzt werden?\u003C/span>\u003C/h2>\u003Cp>Der 3D Tray Generator spielt seine Stärken überall dort aus, wo sich Bauteilgeometrien häufig ändern oder viele Produktvarianten verarbeitet werden:\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:35.39%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Upload_der_Bauteiladen_99e0ccd053.png\" alt=\"Bauteildaten des 3D Tray Generators \">\u003C/figure>\u003Cul>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/automotive\">Automobilindustrie\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/elektronik-halbleitertechnologie\">Elektronikfertigung\u003C/a>\u003C/li>\u003Cli>\u003Ca href=\"https://www.formary.de/branchen/medizin-pharma\">Medizintechnik\u003C/a>\u003C/li>\u003Cli>Feinmechanik und Logistik\u003C/li>\u003C/ul>\u003Cp>Durch die digitale Automatisierung entfallen manuelle Konstruktionsschleifen, was wiederum hilft, Fehlerquellen zu minimieren und die Abstimmung mit internen und externen Partnern zu beschleunigen.\u003C/p>\u003Cblockquote>\u003Cp style=\"text-align:center;\">\u003Ci>„Verpackungen werden oft zu spät mitgedacht – dabei hängen Lagerung, Transport und die Produktionslogistik direkt davon ab“, so Mitgründer Moritz Bittner. „Mit unserem Generator holen wir die Verpackung zurück an den Anfang der Planung – dorthin, wo sie hingehört.“\u003C/i>\u003C/p>\u003C/blockquote>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zum 3D Tray Generator&nbsp;\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche Vorteile hat der 3D Tray Generator gegenüber herkömmlicher Konstruktion?\u003C/span>\u003C/h4>\u003Cp>Statt tagelanger CAD-Arbeit liefert der Generator in nur 30 Sekunden ein belastbares Konzept. Das spart Zeit, reduziert Abstimmungsaufwand und bietet eine sichere Grundlage für Planung, Beschaffung und Logistik. Zudem sind keine CAD-Vorkenntnisse nötig\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Was kostet der Tray Generator ?&nbsp;\u003C/span>\u003C/h4>\u003Cp>Das Tool ist derzeit kostenlos über eine \u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/3d-tray-generator-demo?utm_source=landingpage&amp;utm_medium=demo-button&amp;utm_campaign=3d-tray-generator&amp;uuid=c872c3ab-14aa-446e-9f10-8a434aa3f059\">Demo \u003C/a>mit uns verfügbar.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Fazit: 30 Sekunden, die den Unterschied machen\u003C/span>\u003C/h2>\u003Cp>Der 3D Tray Generator von formary ist keine Spielerei für Ingenieure, sondern ein pragmatisches Werkzeug für alle, die Verantwortung in Beschaffung, Logistik oder Planung tragen. Er spart Zeit, reduziert Kosten und bringt Tempo in den Prozess – ganz ohne Wartezeiten, E-Mail-Pingpong oder aufwändige CAD-Abstimmungen.\u003C/p>\u003Cp>In unserem \u003Ca href=\"https://landing.formary.de/webinar/3d-tray-generator\">On-Demand-Webinar\u003C/a> sehen Sie den Tray Generator live in Aktion. Jetzt anmelden!&nbsp;\u003C/p>","3-d-tray-generator-cad-modell",{"id":1269,"documentId":3004,"createdAt":3005,"updatedAt":3006,"publishedAt":85,"locale":10,"title":3007,"introduction":3008,"content":3009,"slug":3010,"cover":3011,"seo":3062,"blog_author":3066,"blogcategory":3067,"inline_hubspot_form":85,"blocks":3068,"localizations":3069},"nz5g6k8re0g3v1tfg9e9ppvl","2026-01-13T15:51:48.617Z","2026-01-26T08:36:28.367Z"," Design Guidelines for Plastic Thermoformed Parts – Top 13 Tips for Plastic-Optimized Construction","Plastic thermoforming is shaped by factors like material quality, temperature, pressure, speed, and tool geometry. With the right design principles, you can prevent errors in CAD and production. Formary has gathered key tips to help you optimize your thermoformed parts.\n","\u003Ch2>\u003Cspan style=\"color:#005250;\">1. Design Rule: Radii in Plastic Thermoforming\u003C/span>\u003C/h2>\u003Cp>When designing plastic parts, it is essential to incorporate the largest possible radii to facilitate material stretching. Thermoformed parts should always have a minimum radius of 1.5 mm. On the tooling side, a minimum radius is required, which, as a rough rule of thumb (since it depends on many factors), should not be smaller than the initial material thickness.\u003C/p>\u003Cp>If sharp edges are necessary, ensure that the radius is at least equal to the starting material thickness. If the radius is smaller, forming the part becomes difficult or even impossible, increasing costs due to longer tool machining times.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_801d30d937.png\" alt=\"Radii in Plastic Thermoforming\">\u003C/figure>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n.c-container {\nborder: 2px solid #15A9A4;\npadding: 10px;\nmargin: 10px;\nborder-radius: 10px;\n}\n\n.c-container {\nmargin: 0;\n}\n\u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n\u003Cp> \u003Cb>Caution:\u003C/b> The radii are shown larger on the deep-drawn part than on the tool itself. For both positive and negative tools, when the specified radii are as small as possible, it is particularly important to ensure that the material fits as tightly as possible into the corners. The radius on the side facing away from the tool is determined by the radius of the tool side, the material type, the material elongation, and the material thickness. \n\u003C/p>\n\u003C/div>\n\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">2. Design Rule: Draft Angles\u003C/span>\u003C/h2>\u003Cp>The angle between the vertical component wall and the demolding direction is called the&nbsp;\u003Cstrong>draft angle\u003C/strong>. Since draft angles affect the final shape of the thermoformed part, they must be incorporated early in the CAD model.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_45961b91ba.png\" alt=\"Draft Angles\">\u003C/figure>\u003Cp>Design vertical walls with draft angles to ensure easy demolding without visible surface defects.\u003C/p>\u003Cp>ℹ️&nbsp;\u003Cstrong>Recommended Draft Angles:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>General recommendation:&nbsp;&gt;2°\u003C/li>\u003Cli>Industry standard for negative molds:&nbsp;1.5 - 2°\u003C/li>\u003Cli>Industry standard for positive molds:&nbsp;4 - 6°\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">3. Design Rule: Forming Ratio and Wall Thickness\u003C/span>\u003C/h2>\u003Cp>The forming ratio describes the relationship between the height and width of the formed area. Since the material is stretched into the mold, it becomes thinner during the process. The forming ratio depends on the tool geometry and final part shape.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:20.06%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Umformverhaetlnis_bei_der_Konstruktion_von_Tiefziehteilen_65263b290b.png\" alt=\"Umformverhätlnis bei der Konstruktion von Tiefziehteilen\">\u003C/figure>\u003Cp>The resulting wall thickness can be roughly calculated using the following formula:\u003C/p>\u003Cp>\u003Cstrong>d₂ = (F₁ / F₂) × d₁\u003C/strong>\u003C/p>\u003Cp>Where:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>F₁\u003C/strong>&nbsp;= Area of the material blank (excluding clamping edge)\u003C/li>\u003Cli>\u003Cstrong>F₂\u003C/strong>&nbsp;= Surface area of the final thermoformed part\u003C/li>\u003Cli>\u003Cstrong>d₁\u003C/strong>&nbsp;= Initial material thickness\u003C/li>\u003Cli>\u003Cstrong>d₂\u003C/strong>&nbsp;= Final wall thickness\u003C/li>\u003C/ul>\u003Cp>ℹ️ More details on radii, draft angles, and forming ratios can be found in the tolerances section.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">4. Design Rule: Positive vs. Negative Forming and Wall Thickness\u003C/span>\u003C/h2>\u003Cp>The deeper the material is stretched during thermoforming, the thinner the remaining wall thickness. Typically, the desired wall thickness is determined first, and then the required starting material thickness is calculated (reverse engineering).\u003C/p>\u003Cp>The stretching ratio describes the change in material length from its initial thickness to the final thermoformed part. In general:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Positive forming\u003C/strong>&nbsp;results in a lower and more favorable stretch ratio compared to negative forming.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_902be0c5b9.png\" alt=\"Negative Forming\">\u003C/figure>\u003Cp>Due to the viscoelastic behavior of thermoplastics during stretching, there are a few rules of thumb to keep in mind during the molding process when designing plastic parts:&nbsp;\u003C/p>\u003Cul>\u003Cli>The colder the semi-finished product during stretching, the greater the force required to stretch it.\u003C/li>\u003Cli>The faster the deformation speed, the greater the force required to stretch it.\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_d0fda1fcc0.png\" alt=\"Negative formed mold vs positive shaped mold\">\u003C/figure>\u003Cp>In negatively molded parts, the weak point of the deep-drawn part is therefore in the bottom area after forming, as material is stretched from the edge into the bottom of the mold cavity. This causes the material to thin out. In positively molded parts, the weak point of the deep-drawn part is at the edge, as the material first touches the positive mold at the bottom of the future deep-drawn part and thins out the edge area. Excessively thin initial thicknesses and a poor forming ratio, i.e., the ratio of opening width to opening depth, further exacerbate the negative effect.\u003C/p>\u003Ch2>5. Design Rule: Material Stretching in Cavities\u003C/h2>\u003Cp>For negative-formed cavities, the&nbsp;\u003Cstrong>depth-to-width ratio should not exceed 1.5:1\u003C/strong>. A greater depth results in significant thinning, increasing the risk of rupture at the bottom edges.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:27.29%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Materialverstreckung_bei_der_Konstruktion_von_Tiefziehteilen_8ae1a4a0ac.png\" alt=\"Materialverstreckung bei der Konstruktion von Tiefziehteilen\">\u003C/figure>\u003Cp>The table explains the possibilities of different pull ratios for negative and positive shapes:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Forming Ratios for Negative and Positive Forms\u003C/span>\u003C/h3>\u003Cfigure class=\"table\">\u003Ctable>\u003Ctbody>\u003Ctr>\u003Ctd>\u003Cstrong>Depth-to-Width Ratio\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Positive Forming\u003C/strong>\u003C/td>\u003Ctd>\u003Cstrong>Negative Forming\u003C/strong>\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>0.3:1\u003C/td>\u003Ctd>Possible\u003C/td>\u003Ctd>Possible\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>0.5:1\u003C/td>\u003Ctd>Possible\u003C/td>\u003Ctd>Needs punch assistance\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>1:1\u003C/td>\u003Ctd>Possible\u003C/td>\u003Ctd>Needs punch assistance\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>1.5:1\u003C/td>\u003Ctd>Material distortion at the limit\u003C/td>\u003Ctd>Material distortion at the limit\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>2:1\u003C/td>\u003Ctd>Must be tested; cannot be simulated\u003C/td>\u003Ctd>Must be tested; cannot be simulated\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">6. Design Rule: Transition Contours\u003C/span>\u003C/h2>\u003Cp>As mentioned before, small radii should be avoided in thermoforming. Particularly in&nbsp;\u003Cstrong>precise cavity shapes\u003C/strong>, slightly rounded contours improve formability while maintaining full functionality.\u003C/p>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:25%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_1c82cbace3.png\" alt=\"Transition Contours\">\u003C/figure>\u003Cp>Figure 1 shows a cavity contour that is difficult to deep draw, while Figure 2 shows a modified contour that can be formed easily. Modifying the draft angles and radii makes the deep-drawn part easier to draw, which improves quality. This also minimizes the risk of tearing and guarantees higher reproducibility.\u003C/p>\u003Cfigure class=\"image image-style-align-left image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_a0fcbf36e7.png\" alt=\"Undercuts\">\u003C/figure>\u003Cp>Finally, cycle times are also shorter, which results in a generally more favorable unit price. Transitions from edge contours or stepped areas can also be smoothed out by beveling.\u003C/p>\u003Cp>If the radii are too small, there is always a risk of wrinkling during deep drawing, especially with positive molding. To avoid wrinkles, rib-shaped transitions can also be used in plastic design to at least form a wrinkle in a targeted manner during positive deep drawing.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">7. Design Rule: Undercuts\u003C/span>\u003C/h2>\u003Cp>Undercut contours represent geometries in the mold that prevent the part from being separated smoothly from the mold. Since, unlike in injection molding, the mold in thermoforming does not consist of two halves, undercuts are generally more difficult to demold. As undercut geometries complicate demolding, they should be avoided as far as possible during design.\u003C/p>\u003Cp>This is easier said than done: undercuts play a key role in many deep-drawn parts, as they are used in the form of stacking elements and clamps. Therefore, undercut contours are often unavoidable. For this reason, when designing plastic parts, it is important to reduce them to a level that can be deep-drawn.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">8. Design Rule: Shrinkage During Processing\u003C/span>\u003C/h2>\u003Cp>Remember that the processing shrinkage of a plastic thermoformed part is an important factor that influences the final size and shape. After demolding, the part shrinks further due to the material behavior. This shrinkage varies depending on the material and can continue for up to 24 hours after the part has cooled down. In the case of semi-crystalline thermoplastics in particular, post-shrinkage never stops and the part can continue to shrink over time.\u003C/p>\u003Cp>To take this into account, the design of the deep-drawing tool should calculate and plan for shrinkage in advance and design the size and geometries of the tool accordingly.\u003C/p>\u003Cp>Important factors that influence shrinkage are the \u003Ci>selected plastic\u003C/i> and the demolding temperature, which can be controlled by the processor. However, keep in mind that the extrusion of the material also plays a role and internal stresses in the semi-finished product must be taken into account when designing plastic parts. A sample test should therefore be carried out before production begins in order to identify potential problems such as shrinkage at an early stage.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">9. Design Rule: Thermoformable Tolerances\u003C/span>\u003C/h2>\u003Cp>Deep-drawn parts are designed for most industrial and packaging applications with a tolerance of +/- ~1 mm. This corresponds to the tolerance range according to ISO 2768-c for the 120 to 400 mm length dimensions commonly used in this product area.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_fb44b4374a.png\" alt=\"Thermoformable Tolerances\">\u003C/figure>\u003Cp>Forming tighter tolerances usually involves additional costs. These are due to longer demolding times, greater manufacturing costs, and/or longer cycle times.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">10. Design Rule: Fastening Points in Assemblies\u003C/span>\u003C/h2>\u003Cp>Fixing points are required to assemble various deep-drawn parts or assemblies. Many fastening technology options are used to securely close deep-drawn parts. These must be carefully considered from the outset to ensure that the design is suitable for plastics. Depending on the mechanical load, the frequency of opening and closing, and the stability of the connection, various options are available for achieving a force-fit connection.\u003C/p>\u003Cp>In permanently force-fit connections, screws or rivets are often attached to the deep-drawn parts at the transition points between two parts in order to achieve a connection.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/image_52b2fb3969.png\" alt=\"Fastening Points in Assemblies\">\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">11. Design Rule: Stacking Design\u003C/span>\u003C/h2>\u003Cp>If your deep-drawn part is to be stacked, this must be taken into account at an early stage of the design process so that space is left for stacking. Various factors determine the selection of the appropriate stacking technique:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Initial material thickness\u003C/span>\u003C/h3>\u003Cp>The choice of stacking for a thermoformed part depends primarily on the rigidity of the thermoformed part and the sliding properties of the material. The thicker the material (often the case with reusable trays), the better it can be stacked. The poorer the sliding properties of the material, the better the static friction and the better it can be stacked.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sensitivity of the products\u003C/span>\u003C/h3>\u003Cp>If the components cannot (or should not) be stacked on top of each other, but a few millimeters of air must be maintained, a higher-quality stacking technique is required. The reason for this is that the stacking of the deep-drawn part is self-supporting, i.e., the weight of the trays and their contents must be supported on the tray surface without additional supports.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Urgency of the schedule\u003C/span>\u003C/h3>\u003Cp>Complex stacking techniques with movable stacking elements require production using a flap tool. The manufacture of such a tool is more time-consuming than a relatively simple undercut stacking tool.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">12. Design rule for thermoformed plastic parts: Material selection\u003C/span>\u003C/h2>\u003Cp>Softer plastics exhibit \u003Cstrong>greater deformation\u003C/strong> and higher processing shrinkage after demolding. Materials with high hardness and rigidity are automatically in a better tolerance group in terms of accuracy.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">13. Additional tip: Optimally positioned engravings\u003C/span>\u003C/h2>\u003Cp>If you require markings on the thermoformed part, these can be engraved directly into the mold. The cost of engraving can vary greatly depending on how it is applied. As a rule of thumb, negative (recessed) engraving is relatively inexpensive, while positive (raised) engraving is significantly more complex and therefore more expensive.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">Designing plastic parts – it's easy with our design tips\u003C/span>\u003C/h2>\u003Cp>By observing these basic design rules, potential sources of error in the end product can be identified and proactively avoided as early as the CAD data creation stage. This allows you to move straight from your product to prototyping.\u003C/p>\u003Cp>Do you have any further questions? Then get in touch with us or download our design guide for more information on plastic thermoforming.\u003C/p>","design-guidelines-for-thermoformed-parts",{"id":3012,"documentId":3013,"name":3014,"alternativeText":3007,"caption":16,"width":224,"height":405,"formats":3015,"hash":3056,"ext":260,"mime":263,"size":3057,"url":3058,"previewUrl":85,"provider":157,"provider_metadata":85,"createdAt":3059,"updatedAt":3060,"publishedAt":3061},2173,"soisr6w17vtqjxa0ubt3f4kb"," Design Guidelines for Plastic Thermoformed Parts – Top 13 Tips for Plastic-Optimized Construction Blog Banner 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Eng",78.02,{"ext":260,"url":3052,"hash":3053,"mime":263,"name":3054,"path":85,"size":3055,"width":440,"height":441},"https://fsn1.your-objectstorage.com/formary-de-production-cms/thumbnail_Design_Guidelines_for_Plastic_Thermoformed_Parts_Top_13_Tips_for_Plastic_Optimized_Construction_Blog_Banner_Eng_6116efca4c.png","thumbnail_Design_Guidelines_for_Plastic_Thermoformed_Parts_Top_13_Tips_for_Plastic_Optimized_Construction_Blog_Banner_Eng_6116efca4c","thumbnail_ Design Guidelines for Plastic Thermoformed Parts – Top 13 Tips for Plastic-Optimized Construction Blog Banner Eng",35.05,"Design_Guidelines_for_Plastic_Thermoformed_Parts_Top_13_Tips_for_Plastic_Optimized_Construction_Blog_Banner_Eng_6116efca4c",121.99,"https://fsn1.your-objectstorage.com/formary-de-production-cms/Design_Guidelines_for_Plastic_Thermoformed_Parts_Top_13_Tips_for_Plastic_Optimized_Construction_Blog_Banner_Eng_6116efca4c.png","2025-06-13T12:29:55.000Z","2025-06-13T12:29:56.000Z","2026-01-08T22:06:29.317Z",{"id":3063,"open_graph_title":3064,"open_graph_description":3065,"title":3064,"description":3065},2224,"Designing plastic parts – Top 13 tips","Designing plastic parts – Top 13 tips: ✓ Radii ✓ Wall angles ✓ Draft angles ✓ Wall thicknesses and much more. Read now!",{"id":1406,"documentId":2822,"createdAt":2823,"updatedAt":2824,"publishedAt":85,"locale":10,"role":2825,"name":2826,"email":2827,"phone":2828,"meeting_url":2829},{"id":758,"documentId":2831,"createdAt":2832,"updatedAt":2833,"publishedAt":85,"locale":10,"title":2834,"slug":2835,"description":2836},[],[3070],{"id":68,"documentId":3004,"createdAt":3071,"updatedAt":3072,"publishedAt":85,"locale":128,"title":3073,"introduction":3074,"content":3075,"slug":3076},"2026-01-08T23:07:30.208Z","2026-04-27T09:35:48.785Z","Kunststoffteile konstruieren: 13 Designregeln für kunststoffgerechte Konstruktion im Thermoforming","Beim Konstruieren von Kunststoff Tiefziehteilen müssen bestimmte Designregeln beachtet werden, um Materialfehler, Verzug oder unnötige Kosten zu vermeiden. Faktoren wie Radien, Wandschrägen oder das Umformverhältnis haben direkten Einfluss auf die Bauteilqualität und Herstellbarkeit. In diesem Beitrag zeigen wir Ihnen die wichtigsten Konstruktionsregeln im Thermoforming. Praxisnah, verständlich und direkt umsetzbar.","\u003Ch2>\u003Cspan style=\"color:#005250;\">Gestaltungsregeln bei der Konstruktion von Kunststoff Tiefziehteilen - Das Wichtigste in Kürze\u003C/span>\u003C/h2>\u003Cul>\u003Cli>\u003Cstrong>Radien &amp; Wandschrägen:\u003C/strong> Große Radien (mind. 1,5 mm) und Wandschrägen (&gt;2°) erleichtern das Tiefziehen, verhindern Faltenbildung und Materialrisse.\u003C/li>\u003Cli>\u003Cstrong>Umformverhältnis &amp; Wanddicke:\u003C/strong> Das Verhältnis von Höhe zu Breite beeinflusst die Materialverstreckung; Ausgangsstärke und gewünschte Wanddicke müssen frühzeitig berechnet werden.\u003C/li>\u003Cli>\u003Cstrong>Tiefziehgerechte Geometrie:\u003C/strong> Übergänge, Hinterschnitte, Toleranzen und Materialschrumpfung berücksichtigen, um Qualität, Entformbarkeit und Produktionskosten zu optimieren.\u003C/li>\u003C/ul>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Was sind die wichtigsten Gestaltungsregeln bei der Konstruktion von Tiefziehteilen?\u003C/span>\u003C/h2>\u003Cp>Die wichtigsten Konstruktionsregeln für Kunststoff Tiefziehteile sind:\u003C/p>\u003Cul>\u003Cli>ausreichend große Radien zur Vermeidung von Rissen\u003C/li>\u003Cli>Wandschrägen für eine sichere Entformung\u003C/li>\u003Cli>ein passendes Umformverhältnis zur Kontrolle der Wanddicke\u003C/li>\u003Cli>reduzierte Hinterschnitte für eine einfache Fertigung\u003C/li>\u003Cli>materialgerechte Konstruktion zur Vermeidung von Verzug\u003C/li>\u003C/ul>\u003Cp>Werden diese Gestaltungsrichtlinien im Kunststoff Tiefziehen beachtet, lassen sich Qualität, Kosten und Prozesssicherheit deutlich verbessern. Mehr Details dazu finden Sie in den folgenden Abschnitten.&nbsp;\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">1. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Radien\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:75%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Radien_beim_Kunststoffteile_konstruieren_beachten_efb609b27b.png\" alt=\"Radien bei der Konstruktion von Kunststoffteilen\">\u003C/figure>\u003Cp>Bei der Konstruktion von Kunststoffteilen ist es wichtig, immer möglichst großen Radien einzubauen, um das Streckverhalten zu begünstigen. Tiefziehteile sollte man immer mit einem Mindestradius von 1,5mm fertigen.&nbsp;\u003C/p>\u003Cp>Auf der Werkzeugseite ist man auf einen Mindestradius angewiesen, der als sehr grobe Faustregel (da abhängig von vielen Parametern) die Dicke der Ausgangsstärke des Materials nicht unterschreiten sollte.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Umgang mit scharfen Kanten\u003C/span>\u003C/h3>\u003Cp>Wenn scharfe Kanten nötig sind, dann setzen Sie bei der Konstruktion der Kunststoffteile mindestens einen Radius an, der so groß wie die Ausgangsstärke des Materials ist. Wird der Radius kleiner gesetzt, lassen sich die Daten entweder nicht, oder nur sehr umständlich tiefziehen. Außerdem erhöhen sich die Kosten durch längere Werkzeugfräszeiten.\u003Cbr>&nbsp;\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Radiusmoeglichkeiten_bei_Positiv_und_Negativwerzeugen_f9311cd2dd.png\" alt=\"Radiusmöglichkeiten bei Positiv- und Negativwerzeugen\">\u003C/figure>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp> \u003Cb>Achtung:\u003C/b> Am Tiefziehteil werden die Radien nochmals größer abgebildet als am Werkzeug selbst. Sowohl bei Positiv- als auch bei Negativwerkzeugen kommt es bei Vorgaben möglichst kleiner Radien vor allem darauf an, das Material so eng anliegend in die Ecken zu bekommen wie möglich. Der Radius an der werkzeugabgewandten Seite ergibt sich aus dem Radius der Werkzeugseite, sowie der Materialtype, der Materialverstreckung und der Materialdicke.      \n\u003C/p>\n    \u003C/div>\n\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">2. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Wandschrägen\u003C/span>\u003C/h2>\u003Cp>Den Winkel zwischen der vertikalen Bauteilwand und der Entformrichtung bezeichnet man als Entformungsschräge. Da die Wahl der Entformungsschrägen die Geometrie des Tiefziehteils verändert, müssen die Winkel der Entformungsschrägen frühzeitig festgelegt und in die \u003Ca href=\"https://www.formary.de/blog/freigabe-von-konstruktionsdaten-welche-faktoren-sind-bei-kunststoff-tiefziehteilen-zu-beachten\">Konstruktionsdaten\u003C/a> eingearbeitet werden.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:30%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Konstruktionstipps_fuer_Wandschraegen_am_Tiefziehteil_ad7720e7cc.png\" alt=\"Konstruktionstipps für Wandschrägen am Tiefziehteil\">\u003C/figure>\u003Cp>Designen Sie die vertikalen Wände des Teils möglichst mit Wandschrägen, um eine einfache Entformung ohne optische Makel, wie Markierungen an der Oberfläche zu erreichen.\u003C/p>\u003Ch4>ℹ️ Empfohlene Wandschrägen generell: &gt;2°&nbsp;\u003C/h4>\u003Cul>\u003Cli>Industriestandard für Negativwerkzeuge: 1,5 - 2°\u003C/li>\u003Cli>Industriestandard für Positivwerkzeuge: 4 - 6°\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">3. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Umformverhältnis und Wanddicke\u003C/span>\u003C/h2>\u003Cp>Das Umformverhältnis gibt die Relation zwischen Höhe und Breite\u003Cstrong> \u003C/strong>der zu formenden Fläche wieder. Da das Material auf der begrenzten Fläche in die Tiefe verstreckt wird, dehnt sich dieses beim Umformen aus. Das Umformverhältnis ist hierbei abhängig von der Geometrie des \u003Ca href=\"https://www.formary.de/blog/tiefziehwerkzeug-fuer-kunststoff-tiefziehteile\">Tiefziehwerkzeugs\u003C/a> bzw. des resultierenden Tiefziehteils.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:29.52%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Umformverhaetlnis_bei_der_Konstruktion_von_Tiefziehteilen_65263b290b.png\" alt=\"Umformverhätlnis bei der Konstruktion von Tiefziehteilen\">\u003C/figure>\u003Cp>Die sich daraus resultierende Wanddicke lässt sich durch die folgende Formel überschlagen: \u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>d2 = F1/F2&nbsp;* d1\u003C/strong>\u003C/span>\u003C/p>\u003Cul>\u003Cli>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>F1\u003C/strong>\u003C/span>\u003Cstrong>: \u003C/strong>Fläche des Materialzuschnitts ohne Spannrand\u003C/li>\u003Cli>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>F2: \u003C/strong>\u003C/span>Oberfläche des Tiefziehteils nach Formvorgang\u003C/li>\u003Cli>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>d1:\u003C/strong>\u003C/span>\u003Cstrong> \u003C/strong>Materialausgangsstärke des Materials\u003C/li>\u003Cli>\u003Cspan style=\"color:#00a9a5;\">\u003Cstrong>d2:\u003C/strong>\u003C/span>\u003Cstrong> \u003C/strong>Resultierende Wandstärke (Ergebnis)\u003C/li>\u003C/ul>\u003Cp>ℹ️ Mehr zu den Eck- und Kantenradien, Wandschrägen und Umformverhältnissen finden Sie unter \u003Ca href=\"https://www.formary.de/toleranzen\">Toleranzen\u003Cstrong>.\u003C/strong>\u003C/a>\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">4. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Positiv- oder Negativformung und Wanddicke\u003C/span>\u003C/h2>\u003Cp>Je weiter bzw. tiefer das Material beim Thermoformen ins Werkzeug verstreckt wird, desto dünner wird die zurückbleibende Wandstärke. Üblicherweise wird die zu erzielende Wanddicke bestimmt, und dann zurückgerechnet (siehe Punkt 3), wie hoch die Ausgangsstärke des Materials sein muss (sogenanntes “reverse engineering.”)\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Streck- &amp; Ziehverhältnis\u003C/span>\u003C/h3>\u003Cp>Das Streck- oder Ziehverhältnis beim Tiefziehen beschreibt das Längenverhältnis des Materials im Seitprofil (der Ausgangsstärke) und dem tiefgezogenen Tiefziehteil. Grundsätzlich gilt: Positiv geformte Teile führen bei gleicher Kontur zu einem kleineren und daher vorteilhafteren Streckverhältnis als negativ gezogene Teile.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Positiv_und_Negativformung_bei_Kunststoff_Tiefziehen_18c6967a04.png\" alt=\"Positiv- und Negativformung bei Kunststoff Tiefziehen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Wichtige Regeln beim Formvorgang\u003C/span>\u003C/h3>\u003Cp>Durch das viskoelastische Verhalten von Thermoplasten während der Verstreckung gilt es einige Faustregeln beim Formvorgang zu beachten, wenn Sie Kunststoffteile konstruieren:\u003C/p>\u003Cul>\u003Cli>Je kälter das Halbzeug bei der Verstreckung, desto größer die nötige Kraft, es zu verstrecken\u003C/li>\u003Cli>Je schneller die Verformungsgeschwindigkeit, desto größer die nötige Kraft, es zu verstrecken\u003C/li>\u003C/ul>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:75%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Potenzielle_Schwachstellen_bei_der_Negativ_und_Positivformung_5ec414a3d3.png\" alt=\"Potenzielle Schwachstellen bei der Negativ- und Positivformung\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Positivformung\u003C/span>\u003C/h3>\u003Cp>Bei negativ geformten Teilen liegt die Schwachstelle des Tiefziehteils nach Formung daher im Bodenbereich, da Material vom Rand in den Boden der Werkzeugkavität verstreckt wird. Dabei dünnt das Material aus.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Negativformung\u003C/span>\u003C/h3>\u003Cp>Bei positiv geformten Teilen liegt die Schwachstelle des Tiefziehteils am Rand, da das Material zuerst am Bodenbereich des späteren Tiefziehteils auf das Positivwerkzeug aufsetzt, und den Randbereich nach unten ausdünnt. Zu dünn gewählte Ausgangsstärken und ein schlechtes Umformverhältnis, das heißt die Relation von Öffnungsbreite zu Öffnungstiefe, verschärfen den negativen Effekt zusätzlich.\u003C/p>\u003Cp>\u003Cstrong>Tipp: \u003C/strong>Wenn Sie unsicher sind, ob Ihr Bauteil tiefziehgerecht konstruiert ist, unterstützen wir Sie gerne bei der Auslegung und Optimierung Ihrer Konstruktion mit unserer \u003Ca href=\"https://www.formary.de/3d-services/dfm-analyse\">DfM-Analyse.\u003C/a> → Jetzt \u003Ca href=\"https://meetings.hubspot.com/moritz-bittner-formary/dfm-analyse-demo?utm_source=landingpage&amp;utm_medium=demo-button&amp;utm_campaign=dfm-analyse&amp;uuid=76a35dfe-d3cd-4e65-8671-575c97d89d1c\">Demo\u003C/a> buchen.&nbsp;\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">5. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Materialverstreckung bei Kavitäten\u003C/span>\u003C/h2>\u003Cp>Aufgrund der Materialverstreckung sollte bei der Konstruktion von Kunststoff Tiefziehteilen vor allem bei negativ gezogenen Nestern darauf geachtet werden, dass die Relation von Tiefe zu Breite der Kavität das Verhältnis 1,5 : 1 nicht überschreitet. Je tiefer die Tiefe T der Kavität in Relation zur Breite B, desto mehr dünnt das Material bei Verstreckung aus. Und je größer die Ausdünnung, desto höher die Chancen eines Aufrisses an der Bodenkante.\u003C/p>\u003Cfigure class=\"image image-style-align-center image_resized\" style=\"width:50%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Materialverstreckung_bei_der_Konstruktion_von_Tiefziehteilen_8ae1a4a0ac.png\" alt=\"Materialverstreckung bei der Konstruktion von Tiefziehteilen\">\u003C/figure>\u003Cp>Die Tabelle erklärt die Möglichkeiten verschiedener Ziehverhältnisse bei negativen und positiven Formen:\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Ziehverhältnis bei negativen und positiven Formen beim Konstruieren von Kunststoffteilen\u003C/span>\u003C/h4>\u003Cfigure class=\"table\">\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Ziehverhältnis (Tiefe zu Breite)\u003C/th>\u003Cth>positiv\u003C/th>\u003Cth>negativ\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>0,3:1\u003C/td>\u003Ctd>möglich\u003C/td>\u003Ctd>möglich\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>0,5:1\u003C/td>\u003Ctd>möglich\u003C/td>\u003Ctd>+ Oberstempel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>1:1\u003C/td>\u003Ctd>möglich\u003C/td>\u003Ctd>+ Oberstempel\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>1,5:1\u003C/td>\u003Ctd>Materialverzug an der Grenze\u003C/td>\u003Ctd>Materialverzug an der Grenze\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>2:1\u003C/td>\u003Ctd>Lässt sich nicht simulieren. Muss getestet werden.\u003C/td>\u003Ctd>Lässt sich nicht simulieren. Muss getestet werden.\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">6. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Übergangskonturen\u003C/span>\u003Cspan style=\"color:#005250;\">&nbsp;\u003C/span>\u003C/h2>\u003Cp>Wie schon angemerkt: Beim Thermoforming gilt es in der Konstruktion mit Kunststoffen, kleine Radien zu umgehen. Gerade bei passformgenauen Bauteilkavitäten lassen sich Nester unter Einhaltung der vollen Funktionalität in abgeschwächten Konturen deutlich besser tiefziehbar gestalten.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Verbesserte Formbarkeit durch entschärfte Konturen\u003C/span>\u003C/h3>\u003Cp>In Abbildung 1 ist eine schlecht tiefziehbare Kavitätenkontur dargestellt, in Abbildung 2 eine entschärfte Kontur, welche sich gut formen lässt. Durch die Entschärfung der Entformungsschrägen und Radien lässt sich das Tiefziehteil besser ziehen, was die Qualität erhöht. Außerdem wird das Risiko von Aufrissen dadurch minimiert, sowie höhere Reproduzierbarkeiten garantiert.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Uebergangskonturen_als_wichtige_Gestaltungsregel_fuer_Kunststoff_Tiefziehteile_23791459cd.png\" alt=\"Übergangskonturen als wichtige Gestaltungsregel für Kunststoff Tiefziehteile\">\u003C/figure>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Abgemilderte_Hoehenuebergange_bei_der_Konstruktion_von_Kunststoffteilen_3c4e2785f7.png\" alt=\"Abgemilderte Höhenübergange bei der Konstruktion von Kunststoffteilen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Vorteile für Produktion und Kosten\u003C/span>\u003C/h3>\u003Cp>Schlussendlich sind auch die Taktzeiten kürzer, was in einem allgemein erfreulichen, günstigeren Stückpreis mündet. Auch Übergänge von Randkonturen oder Stufenbereichen können durch Schrägen entschärft werden.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Risiken bei kleinen Radien und mögliche Lösungen\u003C/span>\u003C/h3>\u003Cp>Bei zu kleinen Radien besteht gerade beim positiven Formen immer die Gefahr der Faltenbildung beim Tiefziehen. Um Falten zu umgehen, können auch bei der Kunststoff Konstruktion rippenförmige Übergänge angesetzt werden, um eine Falte beim Positiv-Tiefziehen zumindest gezielt zu formen.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Falten_gezielt_bei_der_Konstrukion_von_Kunststoff_Tiefziehteilen_einsetzen_466f8d330d.png\" alt=\"Faltenbildung gezielt konstruieren bei Kunststoffteilen\">\u003Cfigcaption>Faltenbildung durch angedeutete Rippen\u003C/figcaption>\u003C/figure>\u003Ch2>\u003Cspan style=\"color:#005250;\">7. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Hinterschnitte\u003C/span>\u003C/h2>\u003Cp>Hinterschnitte sind Geometrien, die das Teil am einfachen Herauslösen aus dem Tiefziehwerkzeug hindern. Anders als beim Spritzguss gibt es keine zweite Werkzeughälfte, daher erschweren sie die Entformung.\u003C/p>\u003Cp>\u003Cstrong>Tipps:\u003C/strong>\u003C/p>\u003Cul>\u003Cli>Hinterschnitte möglichst vermeiden oder auf ein tiefziehbares Niveau reduzieren.\u003C/li>\u003Cli>Bei Stapel-Elementen oder Klemmungen sind Hinterschnitte oft unvermeidbarl, daher ist eine sorgfältige Konstruktion erforderlich.\u003C/li>\u003C/ul>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n\u003Ch4>ℹ️ Ist Ihr Bauteil tiefziehgerecht?\u003C/h4>      \n\u003Cp> Viele Konstruktionsfehler entstehen bereits im CAD-Modell und führen später zu höheren Kosten oder Qualitätsproblemen. Wir prüfen Ihre Konstruktion und geben Ihnen konkrete Optimierungsvorschläge für eine wirtschaftliche und fertigungssichere Umsetzung.    \n\u003C/p>\n    \u003C/div>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">8. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Verarbeitungsschwindung\u003C/span>\u003C/h2>\u003Cp>Denken Sie daran, dass die Verarbeitungsschwindung beim Design eines Kunststoff Tiefziehteils ein wichtiger Faktor ist, der die Endgröße und Form beeinflusst. Nach der Entformung schrumpft das Teil aufgrund des Materialverhaltens noch weiter. Diese Schwindung variiert je nach Material und kann auch nach dem Abkühlen des Teils noch bis zu 24 Stunden anhalten. Insbesondere bei teilkristallinen Thermoplasten hört die Nachschwindung nie auf und das Teil kann sich mit der Zeit weiter verkleinern.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Gegenmaßnahmen bei Verarbeitungsschwindung\u003C/span>\u003C/h3>\u003Cul>\u003Cli>Werkzeuggröße unter Berücksichtigung der Schwindung planen.\u003C/li>\u003Cli>Musterprüfung vor Produktionsstart durchführen.\u003C/li>\u003Cli>\u003Cstrong>Faktoren:\u003C/strong> Materialwahl, Entformtemperatur, Extrusion und interne Spannungen.\u003C/li>\u003C/ul>\u003Ch2>\u003Cspan style=\"color:#005250;\">9. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Tiefziehfähige Toleranzen\u003C/span>\u003C/h2>\u003Cp>Tiefziehteile werden für einen Großteil der industriellen und Verpackungs-Anwendungen mit einer Toleranz von +/- ~1 mm konstruiert. Das entspricht dem Toleranzfeld nach ISO 2768-c für das in diesem Produktbereich gängige 120 bis 400mm Längenmaß.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Tiefziehfaehige_Toleranzen_beim_Konstruieren_von_Kunststoff_Tiefziehteilen_bec9b8d967.png\" alt=\"Tiefziehfähige Toleranzen beim Konstruieren von Kunststoff Tiefziehteilen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Zusätzliche Kosten bei engen Toleranzen\u003C/span>\u003C/h3>\u003Cp>Das Formen von engeren Toleranzen ist meistens mit zusätzlichen Kosten verbunden. Diese sind auf längere Entformzeiten, größere Fertigungsaufwände und/oder längere Taktzeiten zurückzuführen.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp> ℹ️ Wichtig ist, dass Toleranzen nicht unnötig eng gewählt werden: Das Motto \u003Cb>„So groß wie möglich, so klein wie nötig“\u003C/b> gilt als allgemeine Richtlinie in der Konstruktionsanleitung.     \n\u003C/p>\n    \u003C/div>\n\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">10. Gestaltungsregel bei Kunststoff Tiefziehteilen bei Baugruppen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Befestigungspunkte\u003C/span>\u003C/h2>\u003Cp>Um verschiedene Tiefziehteile oder Baugruppen zusammenzusetzen, sind Befestigungspunkte nötig. Beim sicheren Verschluss von Tiefziehteilen kommen viele Optionen der Verbindungstechnik zum Einsatz. Diese müssen von Anfang an für das kunststoffgerechte Konstruieren wohl überlegt werden.\u003C/p>\u003Cp>Abhängig von der mechanischen Belastung, der Häufigkeit des Öffnens und Verschließens und der Verbindungsstabilität, stehen verschiedene Möglichkeiten zur Erreichung eines Kraftschlusses zur Verfügung.\u003C/p>\u003Cfigure class=\"image image-style-align-center\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Befestigungspunkte_anbringen_bei_der_Konstruktion_von_Kunststoffteilen_63583aa096.png\" alt=\"Befestigungspunkte anbringen bei der Konstruktion von Kunststoffteilen\">\u003C/figure>\u003Ch3>\u003Cspan style=\"color:#005250;\">Schrauben oder Nieten für kraftschlüssige Verbindungen\u003C/span>\u003C/h3>\u003Cp>Bei permanent kraftschlüssigen Verbindungen werden an den Übergangsstellen zwischen zwei Teilen häufig Schrauben oder Nieten an die Tiefziehteile angebracht, um eine Verbindung zu erzielen.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">11. Gestaltungsregel bei Kunststoff Tiefziehteilen bei Stapelung: Stapeltechnik\u003C/span>\u003C/h2>\u003Cp>Wenn Ihr Tiefziehteil gestapelt werden soll, muss das schon frühzeitig im Tiefziehteil Design beachtet werden, sodass für die Stapelung Platz gelassen wird. Bei der Selektion der passenden \u003Ca href=\"https://www.formary.de/blog/transportschaeden-vermeiden-mithilfe-dieser-4-stapeltechniken\">Stapeltechnik\u003C/a> entscheiden verschiedene Punkte:\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Materialausgangsstärke\u003C/span>\u003C/h3>\u003Cp>Die Wahl der Stapelung eines Tiefziehteils hängt in erster Linie von der Steifigkeit des Tiefziehteils und den Gleiteigenschaften des Materials ab. Je dicker das Material (oft bei Mehrwegtrays der Fall), desto besser lässt sich stapeln. Je schlechter die Gleiteigenschaften des Materials, desto besser die Haftreibung, und desto besser lässt sich dadurch stapeln.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Sensibilität der Produkte\u003C/span>\u003C/h3>\u003Cp>Wenn nicht über die Bauteile gestapelt werden darf (oder soll), sondern einige mm Luft eingehalten werden, wird eine hochwertigere Stapeltechnik benötigt. Der Grund ist, dass die Stapelung des Tiefziehteils selbsttragend ist, d.h. das Gewicht der Trays und des Inhalts ohne zusätzliche Abstützungen auf der Trayfläche tragen muss.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Dringlichkeit des Zeitplans\u003C/span>\u003C/h3>\u003Cp>Komplexe Stapeltechniken mit beweglichen Stapelelementen setzen die Fertigung aus einem Klappenwerkzeug voraus. Die Herstellung eines solchen Werkzeugs ist zeitintensiver als ein relativ einfach gehaltenes Hinterschnittstapelungs-Werkzeug.\u003C/p>\u003Ch2>\u003Cspan style=\"color:#005250;\">12. Gestaltungsregel bei Kunststoff Tiefziehteilen: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Materialauswahl\u003C/span>\u003C/h2>\u003Cp>Weichere Kunststoffe haben nach der Entformung \u003Cstrong>größere Rückverformungen\u003C/strong> und höhere Verarbeitungsschwindungen. \u003Ca href=\"https://www.formary.de/materialien\">Materialien\u003C/a> mit hoher Härte und Steifigkeit sind automatisch in einer besseren Toleranzgruppe in puncto Genauigkeit.\u003C/p>\u003Cdiv class=\"raw-html-embed\">\u003Cstyle>\n    .c-container {\n            border: 2px solid #15A9A4;\n            padding: 10px;\n            margin: 10px;\n            border-radius: 10px;\n        }\n\n    .c-container {\n            margin: 0;\n        }\n    \u003C/style>\n\n\u003Cdiv class=\"c-container\"> \n        \u003Cp> ℹ️ Mehr zu Kunststoffen, ihren Eigenschaften und deren Einfluss auf die Gesamtkosten im Tiefziehen, können Sie in unserem Whitepaper \u003Ca href=\"https://www.formary.de/whitepaper-ebooks/materialleitfaden-fuer-kunststoff-tiefziehteile\">“Materialleitfaden für Kunststoff Tiefziehteile”\u003C/a> nachlesen. \n    \u003C/p>\u003C/div>\u003Ca>\n\u003C/a>\u003C/div>\u003Ch2>\u003Cspan style=\"color:#005250;\">13. Zusatztipp: \u003C/span>\u003Cspan style=\"color:#00a9a5;\">Optimal gesetzte Gravuren\u003C/span>\u003C/h2>\u003Cfigure class=\"image image-style-align-right image_resized\" style=\"width:36.72%;\">\u003Cimg src=\"https://fsn1.your-objectstorage.com/formary-de-production-cms/Gravuren_bei_Kunstsoff_Tiefziehteilen_9998ef3f99.png\" alt=\"Gravuren bei Kunstsoff Tiefziehteilen\">\u003C/figure>\u003Cp>Sollten Sie Kennzeichnungen im Tiefziehteil benötigen, können Sie diese gerne direkt mit einer Gravur in das Werkzeug einbringen.\u003C/p>\u003Ch3>\u003Cspan style=\"color:#005250;\">Kosten der Gravur\u003C/span>\u003C/h3>\u003Cp>Die Kosten der Gravur können sehr unterschiedlich ausfallen, je nachdem, wie diese eingebracht werden muss. Als Faustregel gilt: Eine negativ (versenkt) eingebrachte Gravur ist relativ kostengünstig, eine positiv eingebrachte (erhabene) Gravur deutlich aufwendiger, und daher teurer.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Häufige Fragen zur Konstruktion von Kunststoff Tiefziehteilen\u003C/span>\u003C/h2>\u003Ch4>\u003Cspan style=\"color:#005250;\">Warum sind Radien wichtig?\u003C/span>\u003C/h4>\u003Cp>Radien erleichtern das Tiefziehen, verhindern Risse und Falten. Mindestradius: 1,5 mm, bei scharfen Kanten mindestens die Materialstärke.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Was sind Wandschrägen und warum werden sie benötigt?\u003C/span>\u003C/h4>\u003Cp>Wandschrägen (mind. 2°) erleichtern die Entformung und verhindern Oberflächenmarkierungen. Standard: Negativwerkzeuge 1,5–2°, Positivwerkzeuge 4–6°.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Positiv- oder Negativformung: worin liegt der Unterschied?\u003C/span>\u003C/h4>\u003Cp>Positivteile dünnen am Rand aus, Negativteile am Boden. Positivformen sind meist vorteilhafter in Bezug auf Streckverhältnis und Materialschwächen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Warum sollten Übergänge und Hinterschnitte berücksichtigt werden?\u003C/span>\u003C/h4>\u003Cp>Sanfte Übergänge verhindern Falten und Aufrisse. Hinterschnitte erschweren die Entformung und sollten reduziert oder konstruktiv angepasst werden.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Welche Rolle spielt die Materialauswahl und Schwindung?\u003C/span>\u003C/h4>\u003Cp>Weiche Kunststoffe schrumpfen stärker und verformen sich nach der Entformung. Härtere Materialien bieten höhere Maßhaltigkeit und bessere Toleranzen.\u003C/p>\u003Ch4>\u003Cspan style=\"color:#005250;\">Was sollte man bei Gravuren und Befestigungspunkten beachten?\u003C/span>\u003C/h4>\u003Cp>Gravuren: negativ (versenkt) sind günstiger, positiv (erhaben) sind teurer. Befestigungspunkte wie Schrauben oder Nieten sollten früh geplant werden, abhängig von Belastung und Nutzung.\u003C/p>\u003Chr>\u003Ch2>\u003Cspan style=\"color:#005250;\">Kunststoffteile konstruieren: Mit den richtigen Regeln zum optimalen Ergebnis\u003C/span>\u003C/h2>\u003Cp>Durch das Beachten dieser Design-Grundregeln können potenzielle Fehlerquellen bereits in der Konstruktionsphase vermieden werden. Das trägt zur \u003Ca href=\"https://www.formary.de/blog/leitfaden-zur-kostenreduktion-im-tiefziehen\">Kostenreduktion\u003C/a> bei, verringert Iterationsschleifen und sorgt für eine sichere Produktion.\u003C/p>\u003Cp>Sie möchten sicherstellen, dass Ihr Bauteil optimal für das Tiefziehen ausgelegt ist? Wir unterstützen Sie gerne bei der konstruktionstechnischen Auslegung und Umsetzung Ihrer Tiefziehteile und empfehlen für mehr Verständnis unseren \u003Ca href=\"https://www.formary.de/design-guide\">Design-Guide.\u003C/a>\u003C/p>","gestaltungsregeln-bei-kunststoff-tiefziehteilen",{"__component":3078,"id":875,"title":3079,"employee":3080},"page-template.schedule-a-call","Do you have questions about thermoformed inserts? 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